Web Site

www.MillerWelds.com International Headquarters

Phone: 920-735-4505

USA FAX: 920-735-4134

Canadian FAX: 920-735-4169

International FAX: 920-735-4125

Maxstar®200 Series TIG/Stick Welding

Power Source

Issued October 2003 • Index No. DC/32.0

Auto-Line™provides state-of-the-

art flexibility to the end user. The

Auto-Line circuitry automatically

connects to 120–460 VAC, single-

or three-phase power without

removing the covers to relink the

power source. No longer is there a

concern if you have the correct

machine for shop or the job site.

The Power of Blue®.

Available in Three Models:

SD—Provides the basic features that are required for most TIG or Stick welding applications.

DX—When the job demands greater control the DX provides pulse on/off, pulse frequency, peak % time,

background amperage, initial amperage,initial slope time, final slope time and final amperage control.

LX—Automation made simple. With the Automation Interface Connector, the integrator can quickly

interface to the output disable, weld start/stop, gas start/stop inputs; valid arc, pulse lock out, and

end of weld sequence outputs.

Portable in the shop or at the job site—at 37 lb

the Maxstar 200 is easily moved from location

to location.

Superior TIG/Stick arc performance on all input

voltages. Even on the difficult to run electrodes

like E6010.

Inverter-based, DC power source

has state-of-the-art operator

interface allowing the user extra

set-up capabilities in a compact

machine. Features more precise

control of output parameters than

traditional knobs and switches.

HF arc starting provides non-contact arc starting

that eliminates tungsten or material contamination.

Lift-Arc™start provides TIG arc starting without

the use of high frequency.

Programmable HF start parameters

allows the independently set

HF starting conditions based upon

process or application.

NEW!Low OCV Stick is a simple

design that reduces the open-circuit

voltage to 13 volts when the welding

power source is not in use. This

built-in circuit design eliminates the

need for add-on voltage reducers.

Maxstar 200 DX Maxstar 200 LX Maxstar 200 SD

Power source is warranted for 3 years, parts and labor.

Original main power rectified parts are warranted for 5 years.

2

Control Panel

CSA approval.Models with CE specifications are available and manufactured according to the Standards IEC-974-1 and EN-60974-1.

*Indicates idle draw. **Sense voltage for Stick and Lift-Arc TIG.

B.Initial Time (s)

0.0–25 (LX only)C.Initial Amperage (A)1–200D.Initial Slope Time (s)0.0–25E.

Weld Amperage (A)

1–200

G.Background Amperage (%)0–100H.Peak Percent Time (%)5–95I.Final Slope Time (s)0.0–25 J.

Final Amperage (A)

1–200

L.Postflow Time (s) 0–0.50M.Dig (%)

0–100

3

Performance Data

AMPERES*

115 VAC INPUT

V O L T S

020

406080100

120

1400

50

100150200250

140120100

608040200

0 50 100 150 200 250

AMPERES*

OTHER INPUT VOLTAGES

V O L T S

*Amperage setting must be reduced to

obtain currents less than highlighted data point.

STICK MAX.TIG MAX.

STICK/TIG MIN.

DIG MAX.

10

2030405060708090100

% DUTY CYCLE

DUTY CYCLE CHART

250

200

150

100

500O U T P U T A M P E R E S

Included Accessories

Non-CE SD/DX Models Include:

(2) International-style connectors 35/50(1) DA-917F torch adapter to

international-style connector (#194 720)

Non-CE LX Model Includes:

(2) International-style connectors 35/50(1) 14-pin amphenol with clamp (1) 10-pin amphenol with clamp (1) 5/8 in - 18 gas fitting

CE SD/DX Models Include:

(2) International-style connectors 35/50(1) 14-pin amphenol with clamp (1) 5/8 in - 18 gas fitting (1) 3/8 in BSPP gas fitting

Power Source and Options Stock No.Description Qty.Price Maxstar®200 SD#903 701Basic controls for TIG/Stick, 120–460 VAC

#903 768Basic controls for TIG/Stick, 120–460 VAC with CE

Maxstar®200 DX#903 701-01-1Full-feature controls for TIG/Stick, 120–460 VAC

#903 768-01-1Full-feature controls for TIG/Stick, 120–460 VAC with CE

Maxstar®200 LX#903 701-01-2Full-feature controls with the required automation connections, 120–460 VAC

TIG Accessories

TIG Torch Adapters#194 720DA-917F

#190 219DA-1820L

#194 724DA-26R

Contractor Kits#195 055150 A TIG/Stick with RCCS-14 fingertip control

#195 054150 A TIG/Stick with RFCS-14 HD foot control

Diamondback™TIG Torches See Diamondback TIG Torch Selector Guide

Consumables/Tungsten See Parts Guide

Gas Cylinder/Hose and Fittings

Remote Controls

RFCS-14 HD#194 744Heavy-duty foot control

RCCS-14#043 688North/south fingertip control

RCC-14#151 086Side-to-side fingertip control

RMLS-14#129 337Momentary/maintained rocker control

RMS-14#187 208Momentary rubber dome switch

Extension Cords

Coolant Systems

Coolmate™3 #043 007115 VAC

#043 007-01-2115 VAC with CE

#043 008230 VAC

#043 008-01-2230 VAC with CE

Coolmate™V3#043 009115 VAC

#043 009-01-2115 VAC, 50/60 Hz with CE

Coolmate™4#042 288115 VAC

#042 288-01-5115 VAC with CE

Low-Conductivity Coolant#043 810

International-Style Connectors

International-Style Connector Kit #042 418Dinse, (1) male plug-50 mm

Extension Kit for International-Style#042 419Dinse, (1) plug and (1)receptacle-50 mm

International/Tweco®Adapter #042 465 A one-piece adapter with International-style male plug

International/Cam-Lok Adapter #042 466 A one-piece adapter with International-style male plug

Date:Total Quoted Price:

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