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FDA-483报告解读
2025-10-03 05:30:15 责编:小OO
文档
1 FDA 483 for Hospira Rocky Mount 2013

检查 期: 02/12/2013-03/01/2013

To: Zena G. Kaufman, Senior Vice President, Global Quality

Hospira, Inc.

Hwy. 301N. +4285 North Wesleyan Blvd.

Rocky Mount, NC 27804

Sterile Pharmaceutical Manufacturer

FDA 检察官:

Penny H. McCarver, Investigator

Thomas J. Arista, Investigator

Jason F. Chancey, Investigator

Tammara A. Stephens, Investigator

Viviana Matta, Investigator

Observation 1

There are no written procedures for production and process controls designed to assure that the drug products have the identity, strength, quality, and purity they purport or are represented to possess.

生产规程和 艺 制的书面管理规程缺失

Specifically,

A. The “Aseptic Media Fill Run” Document #B6100_0051 establishes that, “This procedure will document the minimum

requirements for performance of aseptic process simulations at Rocky Mount aseptic solution manufacturing.” And, “The purpose of the media fill simulation is to: demonstrate the capability of the aseptic process to produce sterile drug products. Qualify aseptic processing personnel. Comply with Current Good Manufatcuring Practice Requirements.” The following observations pertain to the media fill operations and aseptic process:

“ 养 灌装操作规程”是在Rocky Mount 厂 行无菌 艺模拟验证的 本操作规程, 养 灌装实验的 的是 了确认生产无菌产品的无菌 艺,确认无菌 艺操作人员并符合CGMP 要求 但是审 场发 缺陷

1. There are xxx and xxx different finished drug products in various container sizes (e.g, 10ml to 100ml) that include a

XXXX overlay that are produced in the xxx and xxx manufacturing buildings. However, as confirmed by the Quality Operations Director and the Production Services Officer, they did not perform anaerobic media fills with anaerobic conditions;

场 包装规格的 产品的生产, 据 总 和生产 管的确认并未在 氧条件 行 氧 养 灌装实验确认

点评点评 属于 型的没 按照自 的操作规程 行操作的 象,考虑到特 指明的 养 灌装实验要求 氧

, 很 能是 厂没 结合自 的产品特性 行相关的验证 作 理论 的问 发生,体 了 厂的人员 和QA 管的 力 养 灌装实验在无菌 艺验证中是非常 要的一个 节,也是生产 艺 并能符合无菌的关键, FDA 将 做 第一条缺陷列 来

2 回复意见回复意见 针对 个 件本身 行整改,然 对QA 人员 行 ,确保 厂 他的产品没 类似的缺陷 对将来系统的 的问 提 解决方案或是新的SOP

2. We observed some of the routine aseptic filling operations in the SVP manufacturing rooms xxxxx which included

observing fill room operators performing a number of reoccurring manual interventions e.g., remove glass vials from line, adjustment of fill equipment, access the fill line via access panels. The Production Services Officer and Production Supervisor confirmed that the media fill runs do not include executing the same number of reoccurring manual interventions and for the same length of time as performed during routine filling operations.

场看到无菌操作中 复的人 预操作, 例如从生产线 移除玻璃西林瓶,调整灌装 备,通过 入操作面板 入灌装生产线 生产 管确认在 养 灌装验证阶段并没 考虑 些人 预的操作和频次

点评点评

类问 挑战的是 养 灌装验证的 效性问 ,理论 考虑最差的情况 最多 多少次人 预, 别是什 类别的人 预, 体的人 预操作的规程是什 ? 些都需要在 养 灌装验证阶段结合产品生产 艺, 备状 , 施状 作的班次 行 定 由于 备 稳定会带来大 的人 预项 和人 预的频次, 也是 产 备和 口 备最大的 别 实 内无菌GMP 检查的过程中 没 格的来执行 个操作检查力度,如果真的 检查, 内的生产线 备和验证结果 本都会因 个缺陷被 决

回复意见回复意见 养 灌装验证方案必须结合实 的生产产品 艺特 和 备生产线的 体实 情况 行修 并完善相关的操作SOP ,管理SOP ,避免类似的问 在体系内 次发生

3. The manual interventions include “Replace fill pump”, “Replace solution tubing (includes from needle to pump and

pump to manifold)”, “Replace bladder and Stopper head”. One of the fill room operators confirmed that he has performed the intervention during routine filling operations. However, regarding the aforementioned manual interventions he has not performed a similar activity during the media fill simulation process;

人 预操作包括 更换灌装泵 , 替换溶液管道 包括从注射器到泵的管道和泵到转 器的管道 , 替换 袋和塞头 灌装操作间的操作 确认他在实 操作中做了 些人 预操作,但是并没 在 养 灌装验证中 行 些操作

点评

点评 只是更 体的列举了 例作 证据

4. During routine aseptic filling operations, the XXXX filtered production solutions are transferred from the second floor

with the use of a transfer hose (e.g., xxxx) that is manually placed through a XXXXXX (fill lines xxxxxx and xxxxxx (fill lines xxxxxx that xxxxxx. The solution transfer hose is subsequently connected manually to a corresponding transfer hose xxxxxxx in the aseptic fill room. (Note: the manual connection is performed adjacent to the capping station in an uncontrolled unclassified manufacturing.) With respect to media fill operations, the aforementioned manual operations are not performed in a similar manner. Rather, the microbial growth media if prepared and transferred into the fill room via the use of XXXX.

在 常无菌灌装操作中,人 操作的 管被用于从 楼转移到无菌灌装间, 人 连接 管的操作是在未 的 域 行的, 的操作在 养 灌装实验中没 被模拟

点评点评 只是更 体的列举了 例作 证据

5. The “Media fill procedure for vials” (production batch record) describes to “Fill the units aseptically per SOPs,

XXXXXX if required”, which references the document “B5350_0993” (SOP). However, as confirmed by the Quality Operations Director and the Production Service Officer, the document is silent with respect to a description and/or providing the language regarding how to aseptically fill the units;

西林瓶 养 灌装操作 生产批记录 中 述到 如果需要参考XXXX SOP 行无菌灌装 , 中的SOP

3 是指 B5350_0993 个文件,但是 个文件中并没 相关的操作 述和规定

点评点评 文件的管理缺失

a. During routine filling operations, the fill room operators record the manual interventions that they perform and

document the events on the production batch records. However, during media fill room operators do not perform a similar manner of record keeping and frequency of documentation. Rather, the Core Monitor captures the manual interventions and documents the events in the media fill records.

在 常的灌装操作中,操作 在生产批记录中对人 预 行了记录 但是在 养 灌装验证中,操作 并没 做类似的记录 更确 的说是 视仪在 养 灌装验证中记录了 些人 预的行

点评点评 到人 忽略的问 ,从头到 看来是 厂 忽视了 养 灌装验证的一些 本要求, 人实 知道需要记录一些信息,但是在 养 灌装验证中 意的忽略了 些操作和记录 更 一 来说 的 管理体系 潜在的问 ,很容易 人产生联想 能他们知道灌装验证的结果 好, 才忽略的 也就 到作假了 FDA 然 会明确说你作假,但是会收集证据去引导大家 想 的策略或是思路是值得做 场审 的人参考和借鉴的

B. The “Aseptic Media Fill Run” document #B6100_0051 establishes the acceptance criteria. Specifically, the “Target

value for all media fills is zero positive units. Any (1) position unit requires an investigation, requirements for alert/action levels of contaminated units for a single media fill trial comply with the guidance in the Aseptic Processing Guideline and the XXXXX Department on the number of units filled the Alert and Action levels range from XXXX, respectively. Furthermore, “Should a media fill reach the action level, the media fill has failed and an immediate review of pertinent records will be made relating to product manufactured on that line between the current and last successful media fill for that fill line.” The following table contains a brief summary of the media fills.

无菌 养 灌装操作 文件#B6100_0051中 接 标准的规定,明确指 标是 养 灌装西林瓶染菌率 0. 任何染菌都需要 行调查 单一 养 灌装实验的染菌 警线和行动线的 定要求必须和无菌 艺指南法规的要求相一 规定了 如果 养 灌装实验的结果达到了行动线,那 实验就失 了 必须立 行 一生产线 前到 次 养 灌装实验 的时间段之间的 相关的产品的生产记录的审 表格汇总了 养 灌装实验的 本情况

Media Fills

Fill Line File date Filled Vials Defect Vial Assignable cause for discarded vials 12-034-MR

XXXX 2/20/12 6357 1652 Not specified 12-086-MR

XXXX 7/25/12 10675 382 Not specified 12-0-MR

XXXX 7/30/12 10653 334 Not specified 12-090-MR

XXXX 8/1/2012 12002 1826 Not specified 12-149-MR

XXXX 10/29/2012 10736 622 Not specified 12-151-MR

XXXX 10/31/2012 10190 63 Not specified 11-003-MR

XXXX 1/5/11 70 114 Not specified 12-082-MR XXXX 7/12/12 11673 242 Not specified

1. The Production Services Officer confirmed that media filled vials are removed and/or discarded during routine filling

operations. However, there are no records to document the total number of filled vials that are removed during the media fill operations and there is no record to documents an assignable cause for the removal of the media filled vials. 生产 管确认 养 灌装瓶在 常灌装测试中 被遗 的情况,但是 场并没 被遗 的总数记录,也没 记录 什 遗

4 2. The media fill batch record list a “Defect Categories” which is referenced to corresponding document #B6100_0051

(SOP). However, as confirmed by the Quality Operations Director, the document is silent with respect to a reference or language that addresses defect categories for the filled vials.

养 灌装批生产记录中 缺陷类别 一栏 参考SOP 是#B6100_0051 ,但是 个文件中并没 的规定和 类

3. Fill volume samples are documented as rejects in the defect category for “cap/seal” and not included in the number of

units to be incubated in the batch record. The batch record establishes “Fill volume testing will not be destructive testing since all filled units are required to be retained. Fill volume units will be placed on the scale to obtain a gross weight and placed in a separate tray on the inside of the filling suite to be incubated as non-integral units at the end of filling.”; nonetheless, all units listed under the “Defect Categories” are not included in the “Number of units to be incubated” and there is no evidence to demonstrate all the units were incubated and evaluated.

灌装体 的检测 品被记录 盖/密封 合格品,也没 包括在必须 行 养的数 中 批生产记录中写到 灌装体 测试 会 行破坏性的测试因 的 品必须保留 灌装体 品在 放置到一个的托盘内在灌装结束 作 非完整性的 品 行 养 但是在 缺陷类别 的记录中都没 记录被 养的 品数 ,没 记录证明 的 品都被 养和评估

点评点评 综合来看 结合A 的缺陷来看,的确证实了 们之前的假 无菌灌装实验 大 的 合格 , 厂也没 对 的 合格 行合理的调查和预 的措施,而是放任 度 FDA 了证明 的实施收集了大 的数据去证实

回复意见回复意见 最简单而 是最 效的回复就是 认之前的 养 验证试验做的 完善,没 考虑到 合格的时间的调查 个肯定是 到全部 新验证,相关操作规程 体 人员的 了 然由于 的面很广, 能 会 体的产品召回, 个层面需要小心

C. Regarding the aforementioned observations, the media fill data documents that the company is not able to substantiate

that they met their aseptic media fill established acceptance criteria, which is used to support, for example, “the minimum requirements for performance of aseptic processing simulations at Rocky Mount aseptic solution manufacturing”; “demonstrate the capability of the aseptic process to produce sterile drug products” and “Qualify aseptic processing personnel”;

据之前的 述, 养 灌装实验的数据反证了公 能符合无菌 养 灌装实验的标准要求,而 个标准是用来支持 信息的,例如 无菌 艺最少模拟验证次数 , 无菌产品的无菌 艺生产能力 确认无菌 艺操作人员

点评

点评 较犀利的指 了 养 灌装实验失 会被 疑的系统缺陷,也提 了多个方面的结论因 被 翻

D. The media filled vials are inspected for turbidity and visible particulates following the initial 7 day and final 14 day

incubation periods. However, the Biological Quality (BQ) Supervisor confirmed that there is no specific document that describes the requisite traininig for the individuals who perform the visual inspection of media filled vials. Some of the training would include, but not necessarily limited to, for example, visuals aids for turbid and non-turbid liquid media and examples of vials containing particulates.

养 灌装西林瓶被要求在 养的最初7 和 续的14 内检查澄清度和 见 物 然 生物 管确认没 门的文件 体 要求相关的检测人员必须 行的 内容 包括( 限于)澄清度差和好的 品对照,含 物的 品实例

1. Microbial growth promotion tests are performed for microbial growth medium that is used for the aseptic media fill

process. The “Growth Promotion Testing” document #B6131_0033 establishes, for example, “For the growth

5 promotion to be valid, the inoculums level must be XXXX microorganisms”, which requires the use of microbiological positive controls. As confirmed by a Laboratory Analyst-I and BQA Supervisor, the rehydration of the microbial positive controls uses the manufacturer’s reconstitution instructions. However, the BQA Supervisor and the Quality Operations Director confirmed that the manufacturer’s instruction have not been officially vetted and in conformance with the Quality System.

微生物促生长实验使用了促生长 养 , 个 养 被用于 养 灌装实验 促生长测试 的SOP# B6131_0033规定了 了确保促生长实验 效,接种微生物必须是XXX 微生物 来 行微生物 性对照 场 析人员和 管都确认微生物 性对照的复 采用的是供 商的操作手 方法 实验室 管和 总 认供 商的手 并没 过 式的审 程序,也和公 的 体系 符合

点评点评 提示了 个细节,一个是标准检查 品的照片是 的很好的资料 另一个细节就是供 商的说明书和指导方法如果没 过公 QA 的审 批准,也 是你操作的依据 尤 是 一个点, 内的 少企 也会 类似的问

Observation 2

Procedures designed to prevent microbiological contamination of drug products purporting to be sterile are not established, written, and followed.

微生物污染的规程缺失 够或没 格遵

Specifically,

A. The V alidation Change Request (VCR) 9799, dated 12/1/10 concerns the establishment of a unidirectional airflow zone

above the XXX, Line XXX (room XXX capper operation via the installation of XXXX self-contained, HEPA filtered air recirculation units and associated laminar flow curtains. The VCR concludes, “…the combines system (HEPA recirculation units and associated laminar curtains) has proven capable of meeting the requirements of QPO.29.002, Microbiological and Environmental Control of Aseptic Process Operations Procedure , and has proven capable of maintaining an ISO Class 5 HEPA air supply until the product’s final cap seal has been applied.” However, these is no non-viable particulate monitoring performed to assure that the laminar flow curtained area is “capable of maintaining an ISO Class 5 HEPA air supply until the product’s final cap seal has been applied.” In addition;

某一生产线 盖生产某产品之前的层流空气系统 HEPA 回流风和层流帘 虽然在 更申请验证的结论 写着符合ISO-5 别的要求,但是没 粒度 数据的支持证明 符合要求

1. The aforementioned corporate procedure “defines the minimum control limits and monitoring requirements for all

Hospira manufacturing environments involved with sterile parenterals products produced by aseptic processing.” The following 30ml tear top vial type finished products are aseptically filled and capped with the use of the XXXXX Capper;

1. Acetylcysteine 20% Solution, USP, List #3308-04-13

2. 2% Chloroprocaine T Hydrochloride Injection USP, List #4169-04-86

3. 3% Chloroprocaine T Hydrochloride Injection USP, List#4170-04-86

4. Bupivacaine HCl 0.25% EPI 1:200,000, list #9042-04-17

5. Bupivacaine HCl 0.25% EPI 1:200,000, list #9042-04-87

6. Bupivacaine HCl 0.5% EPI 1:200,000, list #9045-04-17

7. Bupivacaine HCl 0.5% EPI 1:200,000, list #9045-04-87

However, during the capping process, the aforementioned finished products are not maintained within an ISO-5

6 environment in that they are exposed to an unclassified manufacturing environment in room XXX.

列举了大 30ml 规格卡口西林瓶产品在 生产线 行 盖操作,但是没 相关的 境 数据的支持

点评点评 要针对的是生产 境的 没 实 的数据支持

B. All materials, fill room equipment parts and utensils that are used for the manufacturing operations that are not subject

to a sterilization process are decontaminated via a XXX process in the XXXXXX #RMFJ-0477 XXX feet, room XXXX). The following provide a brief summary of observations;

生产用物料,灌装间 备和器 没 行灭菌 艺处理就被使用,例子如

1. The Engineer (Engineer-I) explained some of the key XXXX process parameters, e.g., XXXXXX. The process

parameters were evaluated during the XXX Cycle development and ultimately used to establish the XXXX process. The Engineer-I confirmed that there exists no record of the cycle development studies to support the current XXXX process;

某 程师解释到一些 的灭菌 艺关键 艺参数在开发阶段被评估过并最终用于建立 些 备 施的灭菌 艺 但是没 记录支持 些参数的建立过程

2. The manufacture’s cycle development guide defines the validation process to include XXXX study, XXXXX

distribution with XXXXX and a challenge with XXXXX. For example, a XXXXX most be determined to establish the present sterilant concentration.” And the XXXX via the use of XXX “are useful for assuring homogenous XXX patterns”. The Engineer-I confirmed that they have no performed a XXXX profile or a XXXX evaluation via an XXXXX evaluation for the XXXXX;

公 的灭菌周期开发指南定 了验证 艺涵盖XXX 实验,用XXX 做的 实验 XXX 的挑战实验 例如,XXXX 被用于建立 的微生物污染物浓度 但是 程师确认他们实 并没 按照指南的要求去做

3. The XXX process validation includes the use of XXX monitoring probes positioned at defined locations, each with

a corresponding XXX on the XXXX. However, as previously noted, there exists no xxxxx evaluation to assure a homogenous XXXXX distribution within the XXXX which will identify and establish the worst case xxxx challenge locations of the XXXXX load configurations, which will in turn assists to assure that all materials are appropriately decontaminated prior to being transfer into the manufacturing controlled and classified areas;

XXX 艺验证中包括了使用探头在确认的地方的测试,但是因 之前并没 确认 备的均一性,也没 确认最差的点的 置, 的验证并 能确保 的物料都被 效的灭菌处理了

4. The XXXX process validations included evaluations with various material load configurations on the XXXX.

Regarding routine production operations, the QA Project Specialist confirmed, excluding the language noted in the aforementioned procedures, they do not have any specific load configurations for the XXXXX.

验证中包括了对 物料载 的评估,实 操作规程中并没 特 的载 放置的规定和要求

5. There is no record to document that the routine production load configuration do not exceed the validated load

configurations established via the XXXX process;

常生产的载 放置是 超 验证的规程要求并没 记录的支持

6. The “Aseptic Sterilization Operations and Procedures” document #B5340_2023, and XXXX Work Order”

document #W530_342, establish the routine production operations, for example, “Do no stack items or allow other items to remain in contact with each other” and “Items loaded into the XXXX most be loaded in a configuration that allows no contact with other items or cart”, respectively. The aforementioned standard procedures are silent with respect to defining and establishing the routine load configurations.

7 无菌操作规程 文件#B5340_2023和 XXX 生产指 文件#W530_342都提到在 常生产中 允许堆 器 使 相互接触 和 在XXX 中的器 放置必须符合规定来 相互接触 但是对于 常的灭菌载 操作中的细节 没 明确的规定

7. The Engineer-1 confirmed that the is no xxxxxx profile performed or a XXXX for the XXX Line XXXX

production XXXXX), the XXXXX and the XXXXXX that is used for Sterility Tests.

程师确认对 行无菌测试的的器 和 没 行对 的无菌确认

点评

点评 要针对的是生产中用的 ,器 和 备 施的灭菌 符合自身规程的规定,也没 细节的无菌确认 述,也没 按照相关的内部要求做好相关的记录

C. For fill line XXXX, we observed non-viable particulate (NVP) monitoring that is performed in close proximity to the aseptic filling zone. However, NVP measurements are not taken from other ISO-5 areas (e.g., XXXXX) during the aseptic filling process.

在XXX 灌装生产线 , 们看到在临 无菌灌装 域 做 粒度的 ,但是无菌灌装期间的 他的ISO-5 域就没 粒度 了

点评点评 是 做的没 做, 的错误实在 QA 的 管也很 问

D. The “Aseptic Gowning and Technique Procedure”, document #B5350_0996, establishes the “proper aseptic techniques” when engaged in the aseptic filling operations, which includes to “move slowly and avoid excessive body movements”. However, we observed fill room personnel movements and production activities being performed in fill lines XXXX that were inconsistent with the established standard operation procedure.

无菌 域的人员走动和操作 书面的规定 一

点评点评 在无菌操作中人员的一举一动都是关键, 也是 的错误

E. Senior Purchasing Agent explained that all of the gowning attire (e.g., personnel scrubs, clean room gowning/coverall, over shoe covers and goggles) used by personnel that enter into the manufacturing areas have an established minimum and maximum life of a garment, that is in terms of the number of laundry cycles. For example, the clean room gowning/coverall and overshoe covers have a life cycle of XXXXX laundry cycles, respectfully. The Senior Purchasing Agent confirmed that there is no standard procedure that defines and establishes the minimum and maximum life of a garment. In addition,

无菌 作服的 体最少和最多的使用灭菌操作频次没 书面规程规定 另外,

1. There exists no record to document the life cycle of the aforementioned gowning attire, which would assure that the

garments and personnel attire are fit for use.

无菌 作服的使用也没 记录, 能确保 用性

点评点评 无菌服的潜在 合 性也被提 了,FDA 划把 的 能的污染源都说一遍

F. “Smoke Profile for Air Flow Pattern(s) & Curtain Lengths” document #B7100_0003 establishes that the, “Smoke profiling helps determine the effectiveness of the unidirectional air flow, (commonly known as laminar air flow) within the ISO-5 curtained areas of that cleanroom itself.” The air flow pattern evaluations include “the smoke profile is done in the operational mode or dynamically” and “the smoke should move down and away from product when introduced at or above product heights. There should be no turbulent flow of air in the critical process areas.” The corporate “Facility Qualification Procedure” document #QVO.19.021, establishes the smoke test, “Evaluates the HV AC systems under

空气流模式和风帘长度的烟雾实验 文件#B7100_0003提到 烟雾实验用于确认ISO-5 别的风帘 域空气流的状 层流状 空气流模式评估包括 动 条件 的烟雾实验 和 烟雾必须在产品生产高度流动原理或是向 流动,在关键 艺 域 得 乱流 集团的 施确认规程 文件#QVO.19.021规定烟雾实验 用于评估空调系统在静 和动 都 符合层流特性 面汇总了实 们看到的 厂空气流状

1.For fill room XXX the evaluations did not include an assessment of the air flow from the HEPA filters that are

positioned over the ISO-5 XXX to assure that the air flow from the ISO-7 surrounding area does not adversely affect the ISO-5 area (Note: the distance between the ceiling (HEPA) and the XXXX partition is approximately 3 feet);

在灌装间XXX的空气流评估没 包括从高效过滤器到ISO-5操作 的空气流 周边是ISO-7 别,距离达到3英尺

2.For fill room XXXX the evaluations did not include an assessment to determine the affects of the air flow when

opening and closing the xxxxx to assure that “the smoke should move down and away from product when introduced at or above product heights”;

没 评估关门和开门期间灌装间气流的状 确认气流 会 到 利影响

3.For fill rooms XXXX the simulations of a replacement and/or removal of filling equipment e.g., “Replace fill

pump”, “Replace solution tubing (includes from needle to pump to manifold)”, “Replace bladder and Stopper head”, the evaluations did not include the routine movements and personnel activities that are commonly performed during routine production operations;

灌装间模拟灌装 备的移动和更换,例如 更换灌装泵 , 更换灌装管道 和 替换 袋和塞子 , 的更换评估没 考虑到 常的 备移动和人员的操作

4.There has been no assessment performed to determine and assure that the air flow from the ISO-7 area does not

enter into the ISO-5 when personnel are performing the various personnel activities next to or when accessing the ISO-5 areas e.g., adjusting the fill equipment/needles, glass vial in feed area in rooms XXX and XXXX (approximately XXXXX, respectively), and when accessing the ISO-5 via the XXXXX (room XXX) from the ISO-7 surrounding environment;

没 评估操作人员在 个 域 行操作的时候,ISO-7 域空气流 入ISO-5 域的情况

5.There are a number of instances when the air flow pattern video did not demonstrate that “the smoke should move

down and away from product when introduced at or above product heights. There should be no turbulent flow of air in the critical process areas.” For example, for line XXX during the XXXX). (Please note that the aforementioned simulations and approximate video time stamps are not intended to be an all inclusive or exhaustive list of examples);

的烟雾实验录 证明多个 域空气流并 能符合预期的要求

6.The various pieces of fill room equipment and materials used during routine production operations are transferred

from the ISO-8 manufacturing support rooms and into the ISO-7 manufacturing areas (surround the ISO-7 critical zones) with the use of XXXX. There has been no assessment of the air flow patterns to assure that the air flow of the ISO-7 AND ISO-5 areas are not compromised when opening and closing the room doors;

常生产操作中, 少灌装间 备和物料被用XXX从ISO-8的 域转移到ISO-7的制 域,但是没 任何的开门关门的确认来保证ISO-7和ISO-5 域的空气流 影响

8

9 7. The aforementioned procedure establishes to “allow enough smoke to be introduced to the area to observe the air

pattern to the approximate exit of the unidirectional air flow area. If a question arises, introduce additional smoke until the air pattern is determined.” However, the air flow pattern videos for three individual evaluations (approximately 1 minute each) for fill line XXX (xxxx bldg.) XXX documents no visible or distinctly visible smoke;

操作规程也提到如果需要的情况 考虑做额外的烟雾实验来确保空气流 效确认 但是灌装线XXX 的 次评估烟雾实验都只 别持续了1 钟时间,记录中并没 记录明显的烟雾状

点评

点评 烟雾实验 要 的是空气流和 差, 也是 本的 境 的要求 从 7个缺陷项 来看,跨 域的层流状 ,人员操作对气流的影响, 域之间联通 对气流的影响,烟雾实验录 的 本要求 录 的评估都做了全面的 论, 本 按照 个思路大家就 对如何审 和考察烟雾实验 了一个 本的思路和尺度 很 惜,hospira 个 厂各个 节都做的 好!

G. The microbiology department responsibilities include for example, the implementation of the Environmental

Monitoring (EM) program and establishment of the microbial alert and action levels for the manufacturing areas (e.g., ISO-5, ISO-7 and ISO-8) and for personnel monitoring. The Biological Quality Supervisor confirmed that they have not performed an evaluation of the air flow pattern evaluations, which for example would assist to determine the appropriate EM site selections for passive and active sampling, the manufacturing areas and personnel activities that may present a greater degree of microbiological challenge to ultimately assure that the EM program appropriately captures all critical monitoring areas.

微生物部门的职责包括 境 建立生产 域的微生物警告线和行动线 人员的 ,但是生物学 管确认他们并没 行空气流模式的评估 显然 的评估 利于确认 境 的被动和 动 点,并能确认制 域和人员活动多大程度 给 境 带来微生物的挑战, 确保 境 能 效的涵盖 关键的 域

点评点评 挑战的是相关部门 能 职的问 , 到系统的 效性了

Observation 3

The responsibilities and procedures applicable to the quality control unit are not in writing and fully followed. (This is a repeat observation)

Specifically,

制部门的职责和规程没 书面规范,而 也没 完全按照执行 是一个 复 的缺陷

特别是,

A. The firm’s Quality unit has failed to evaluate all standard operating procedures/standard test methods to assure they are

in compliance with cGMPs, accurately reflect current practices, and do not conflict with other procedures.

部门没 评估 的 行SOP 来确保它们符合cGMP 要求和准确的反 实的操作方法,也没 确保和 他程序没 矛盾

For example:

例如

1. SOPs WGTSGLVQC, “TS Glass Vial Quality Control Chart”, WGTSPLVQC, “TS Plastic Vial Quality Control

Chart”, WGASGLVQC, “Aseptic Glass Vial Quality Control Chart”. WGASVIALQC and “Aseptic Vial Quality Control Chart” describing in-process checks of defects have an accept/restrict level of XXX for crimping defects. When crimping defects met or exceeded the “restrict” level there was no requirement to conduct an investigation or to evaluate product since the last acceptable in-process check. This practice which had been effect since 2006 was only identified by the firm in January 2013 due to several complaints received for uncrimped vials.

10 SOP WGTSGLVQC, TS 玻璃小瓶 制 , WGTSPLVQC, TS 塑料小瓶 制 , WGASGLVQC, 无菌玻璃小瓶 制 , WGASVIALQC 无菌小瓶 制 述了中 缺陷检查对于XXX 的 盖缺陷 一个 接 /限定水 盖缺陷到达或者超过 限定 水 时,没 要求对 次 接 的中 检查之 的产品 行调查或者评估 方法从2006 开始就 执行,但是在2013 1 因 收到几个关于没 盖的小瓶的投诉才被公 明确

2. Thirteen (13) Standard Test Methods describing how to perform sterility testing based on various container

configurations of aseptically filled and terminally sterilized products state if outgrowth occurs “a retest must be performed.” This language is misleading and contradicts the required investigation that must occur as described in Standard Laboratory Practice 94. M-001 “Sterility Testing, Effective 8-23-12”.

13个标准检测方法 述了怎 据 无菌灌装和最终灭菌产品的包装形 行无菌检测 些方法规定如发生细菌生长 必须 行复测 表述使人误解,而 标准实验室方法94. M-001 无菌检测 2012 8 23 执行 规定的需要 行调查相互矛盾

点评点评 对于 盖 合格率超 范围和包材无菌检测的要求必须和书面规程规定的保持一 ,并需要 体的处理方式的书面 述规范

B. Employee practices do not consistently align with written procedures and are not assessed for their impact upon

manufacturing efficiency and/or product quality. Examples include:

员 操作没 持续地和书面程序一 ,并 没 评估它们对于生产效率和/或者产品 的影响 例如

1. There is no written procedure or means of tracking for Flex Manufacturing Area employee’s practice of storing

plastic films for use in the fabrication of 500ml and 100ml bags for XXX in the Flex Area Airlock (Room XXX). 在Flex 生产 域,对于 储用于在Flex 域气锁 XXX 间 内制 XXX500ml 和100ml 袋子的塑料薄片的员 操作,没 书面程序或者追溯方法

2. There are no written procedures for Flex Manufacturing Area employees’ practice of using XXX and XXX at

multiple points on and in the XXXX machines that place 500ml and 1000ml bags into overwraps to prevent jams and possible damage to overwrap pouches and/or bags.

对于Flex 生产 域员 在多点使用XXX 和XXX ,并 在XXX 备中将500ml 和1000ml 袋子制作 外包装 挤 和对于外包装小袋或者袋子的 能破损的操作,没 书面程序

3. There are no written procedures for SVP Manufacturing Area employees’ practice of securing a XXX to the

stoppering machine with XXXX so as to reduce the incidence of line stoppages.

对于SVP 生产 域员 在 塞机 固定XXX XXXX 降 生产线停 发生率的操作,没 书面程序

点评点评 调的是任何无菌 域的操作和行 都必须 书面规程的规定

Observation 4

Drug product production and control records, are not approved by the quality control unit to determine compliance with all established, approved written procedures before a batch is released or distributed.

Specifically,

在批次放行和发 前,药品生产和检验记录没 被 部门批准, 确保符合 建立和批准的书面程序 特别是,

A. Five hundred forty-three (543) non-viable particulate test results obtained during the production of both aseptically

11 filled and terminally sterilized products were invalidated without the required Biological Quality Supervisor approval from 2011 to 2013. SOP B6134_0007 “The Rocky Mount Facility Environmental Quality Program, Effective, 12-11-12” states that a supervisor signature is required within that shift for approval of invalid results. The invalid results were not entered into the XXXXX), only the passing retest. The Biological Quality Manager stated that the Biological Quality staff was told to stop invalidating data in this manner “around the third week of September.” There have been 2 more instances of data invalidation since. No procedures have been updated to address this invalidation practice. The Remediation Manager identified that a protocol was approved on 1/30/13 to detail the review of 2011 and 2012 XXXX logbooks for documentation errors. In addition, the protocol needs revision to address the invalidated data and assess the impact that each individual case may or may not have on marketed product.

从2011 到2013 ,在无菌灌装和最终灭菌产品的生产中, 543个非活性微粒检测结果是无效的,但是没 要求生物 管的批准 SOP B6134_0007 “落 山 厂 境 规程, 2012 12 11 执行”规定需要 班 管的签 来批准无效的结果 些无效的结果没 登记入XXXXX ,只是通过复测 生物 理声 生物 员 大 在9 的第 周 被告知停 无效数据的 种处理方式 在 之 , 发 了2个无效数据的实例 没 程序被升 ,来规定无效数据的处理方法 纠偏 理解释 一个方案 在2013 1 30 被批准,用 细规定对于2011和2012 的XXXX 文件错误的复 外, 方案需要修 无效数据,并 评估 个个案对于 产品是 影响

B. Discussions with the Biological Quality Supervisor revealed that in some instances, the alarms were stopped prior

to completion of the sample. Therefore, measurements for both XXXX size particles are not recorded. A measurement that was stopped on line XXX during simulated water run on 2/28/12 stated that an operator was inside the line. When asked whether it is normal to stop a measurement because someone is in the line, the Biological Quality Supervisor stated that they are not trained to do this. Another instance of the alarm being aborted during an activity occurred on 2/11/2012 when a measurement was stopped and invalidated because of a tank change.

通过 生物 管的 论发 在一些情况 ,在完 操作前 警被中 因 ,对于XXX 大小的微粒检测没 被记录 一个在2012 2 28 在线XXX 模拟水 行过程中的检测被停 了,并解释 一个操作员 时在生产线 询问因 某人在生产线 而停 检测是 常 象时,生物 管回答对于 种情况他们没 被 过 另一个 活动发生时警 被中 的实例是,在2012 2 11 ,因 一个储罐的更换一个检测被停 和无效了

点评点评

要针对无菌制剂产品放行前相关的 境 指标和记录必须审 ,操作过程中的 常引发的 警等QA 都必须 行 的调查和处理,评估 对相关产品的潜在影响

Observation 5

There is a failure to thoroughly review any unexplained discrepancy and the failure of a batch or any of its components to meet any of its specifications whether or not the batch has been already distributed. (This is a repeat observation) Specifically,

对于任何无解释的偏差 产品或组 的 合格,公 没 行彻 的审 ( 是一个 复 的缺陷

A. Investigation with PR ID #80622 was created on 05/04/12 to address three separate events associated with product

complaints for Bacteriostatic Water for Injection, USP. In the first event, associated with Lot #08-368-DK, the reporter revealed 93 particulate defects (9 specks, 6 fibers and 78 loose glass). In the second event, associated with lot #17-103-DK, the reporter revealed 54 particulate defects (1 speck, 2 fibers, 51 loose glass). In the third event, lot #17-104-DK, the reporter revealed 58 particulate defects (55 loose glass, 2 speck and 1 fiber). All lots related to the aforementioned events were manufactured in line XXXX. A potential root cause for the glass particulate was

12 identified to be needle to vial strikes; as a result, needle offset and dive settings were established for the affected line.

在2012 5 4 创建了一个调查,编 PR ID#80622 调查包含了 个 注射用水抑菌剂产品投诉相关的 件 第一个 件, 批 #08-368-DK , 告人发 了93个缺陷 9个色点,6个纤维和78个脱落玻璃微粒 第 个 件, 批 #17-103-DK , 告人发 了54个微粒相关的缺陷 1个色点,2个纤维和51个脱落玻璃微粒 第 个 件, 批 #17-104-DK , 告人发 了58个微粒相关的缺陷 55个脱落玻璃微粒,2个色点,1个纤维 些投诉相关的批 都是在生产线XXX 生产的 玻璃微粒的一个潜在 原因被确定 针对于玻璃小瓶的撞 ,因 ,对于 条 影响的生产线, 新 定了针的偏移和 降参数

1. Engineering failed to conduct an engineering study, as established in the investigation report, to establish

acceptable needle offset and dive settings.

对于在调查 告中建立的 接 的针的偏移和 降参数范围, 程部门没 行 程学研究

2. The investigation fails to address the impact needle offset and dive settings to any other products or lines.

调查没 说明针的偏移和 降 定对于 他产品或者生产线的影响

3. In addition, the firm failed to address the failure of the firm’s visual inspection process to identify these

numerous particulate defects.

外,公 没 解释说明公 检过程没 发 些明显微粒缺陷的原因

点评点评 任何调查都必须 体的数据 行支持,如果 到 备的 行参数或是 定参数的调整,需要 人员的科学解释 FDA 提到了延伸调查, 他生产线 的类似的 置是 问 , 是在调查过程中容易忘记的关键点

B. Investigation with PR ID#68090 was created on 02/03/12 to address white particulate, “with a very thin fiber like”

appearance, observe inside Epinephrine Inj. Solution with lot #14-071-DK. The white particulate was identified to be silicone. The investigation report established XXXX may exhibit signs of unadhered silicone” and “these units are not classified as defects”; as a result, the investigation was cancelled.

在2012 3 2 ,创建了一个调查,编 PR ID #68090 调查包含了白色微粒,在肾 腺素注射剂中发 了 一个非常细的类纤维 ,溶液的批 是#14-071-DK , 白色微粒被确定是硅 建立的调查XXX 说明它是 非粘 硅 的信 ,并 些 能被 类 缺陷 因 , 调查被

C. During media fill with fill date 01 AUG 2012, fill line XXX and lot #12-090-MR, 27 vials were identified as

having a “glass” cosmetic defect (glass particulates); nonetheless, an investigation to identify the root cause of these events and prevent occurrence during routine operations was not initiated as confirmed by the Quality Operation Director.

在2012 8 1 的 养 灌装过程中,灌装线XXX 和批 #12-090-MR ,27个西林瓶被确定 玻璃 表面缺陷 玻璃微粒 然而,一个确定 些 件的 本原因的调查和在 常操作中预 次发生的措施没 被 营总 建立和确认

Observation 6

Aseptic processing areas are deficient regarding the system for monitoring environmental conditions.

无菌操作 域的 境 系统 缺陷,

Specifically,

特别是

A.In October 2012, Biological Quality Manager identified that “Gram positive rods in XXX increased to 25% from

0%”. The XXX trend report for XXX 2012 states “Gram positive (spores), Gram negative rods, and molds (objectionable organisms) occur more abundantly than expected for properly functioning clean room.” For example in the XXX aseptic core the microbial bioburden consisted of the following: 48% Gram positive spore forming rods, 31% Gram positive cocci, 9% Gram positive non-spore forming rods, 6% mold, 5% Gram negative rods, and 1% yeast. The small volume parenteral terminally sterilized classified area had bioburden consisting of 27% Gram positive spore-forming rods, 23% mold, 18% Gram negative rods, 18% Gram positive cocci, 8% non-spore forming rods, and 6% yeast. Review of the XXX trend reports form XXXX 2012 to XXXX 2012 remained similar. The report states that the “vast majority of microbial contamination is human borne in adequately functioning clean rooms.” Subsequently, on October 31, 2012 Production Services Manager opened CA-PA PR ID 105693 in order to create a focus team to review the current Rocky Mount Cleaning and Disinfectant Program to identify graps, standardize cleaning procedures, and implement continuous improvements around cleaning, sanitization, and disinfection in the ISO classified areas. Although more than 3 months have passed, no focus team has been established.

在2012 10 ,生物 理确认 在XXX中的革兰氏 性杆菌从0%增 到25% XXX的2012 XXX趋势 告说明 对于几个 能洁净室,革兰氏 性 孢子 ,革兰氏 性杆菌和霉菌 病菌 的产生数 预期的更多 例如在XXX的无菌操作 心 域,微生物的生物负载组 如 48%的产芽孢革兰 性杆菌,31%革兰氏 性球菌,9%非产芽孢革兰 性杆菌,6%的霉菌,5%革兰氏 性杆菌和1%酵母菌 小容 注射剂最终灭菌 制 的生物负载的组 27%的产芽孢革兰 性杆菌,23%的霉菌,18%革兰氏 性杆菌,18%革兰氏 性球菌,8%非产芽孢革兰 性杆菌和6%酵母菌 复 了从XXXX2012到XXXX2012的XXX趋势 告,结果类似 告说明 在大多数的 能洁净间, 要的微生物污染是人员带入的 因 ,在2012 10 31 , 了创建一个 小组复 行的落 山清洁和灭菌城 用 确定差距 标准 清洁程序,并对ISO 域的清洁 毒和灭菌执行持续的改 ,生产服 理创建了一个CAPA PR ID 105693 管 批准超过3个 了,没 建立 小组

B.The microbial action limits for purified water used in the production of aseptic and TS products have not been

evaluated to determine if they are appropriate for the Rocky Mount facility based on historical data, resulting in a large spread between the alert and action limits. For example, the alert limit in XXX small volume parenterals is XXXXX and the action limit is XXXXX.

用于生产无菌和TS产品的纯 水的微生物行动限没 据历 数据 行评估用 确定它们是 用于落 山 厂, 于警示限和行动限之间 很大的范围 例如,XXX小容 注射剂的警示限是XXXXX,而行动限是XXXXX

C.Procedures do not define how data must be presented in the XXXX trend reports generated by Biological Quality.

Corporate SOP QPO.29.002 “Microbiological and Environmental Control of Aseptic Process Operations Procedure, Effective: 11-20-09” states that normal operating trends of all ISO Class 5 environments must be reviewed XXX. A standard operating procedure describing how the data must be evaluated and presented is necessary to assure that negative trends are discussed during the management review meeting. For example, the XXX 2012 trend data presented during management review on 7/5/12 presented that there were “no negative trends in XXX.” However, review of the XXXX trend report indicated that there was a negative trend for non-viable air particles on aseptic critical site Line XXX. This information was not discussed during management review because of the format in which the trend information was presented.

没 程序规定哪些数据必须在生物 部门创建的XXX趋势 告中包括 公 SOP QPO.29.002 无菌 艺操作程序的微生物和 境 制 2009 11 20 执行 规定 ISO 第5 域的 常操作趋势需要复 XXX 需要 一个标准操作程序 述 些数据必须怎 评估和呈 , 确保负面趋势在管理层回顾

13

14

会 中得到 论 例如,在2012 7 15 的管理层回顾会 中,XXX2012趋势数据 行了展示,呈 的是 对于XXX ,没 负面趋势 然而,在复 的XXXX 趋势 告中提 ,对于无菌关键生产线XXX 的 粒度 负面趋势 因 趋势信息呈 格式的原因, 信息没 在管理层回顾会 中被 论

D. There were 5 instances of Gram negative rods (objectionable organisms) recovered form the aseptic core within the

ISO Class 5/EU Grade A area of the XXX and filling lines during 2011 and 2012. Review of associated Exception Reports PR ID 67333, PR ID 107671, PR ID 102686, PR ID 51460, and PR ID71321 investigating the recoveries revealed the following deficiencies:

五个实例,在2011 和2012 ,在XXX 的ISO 5/A 和灌装线的无菌 心 域,检测到革兰氏 性杆菌 病菌 复 了用 调查检测情况的相关 符 告PR ID 67333, PR ID 107671, PR ID 102686, PR ID 51460和 PR ID71321,发 了 缺陷

1. The investigations failed to adequately evaluate a possible route of contamination. Each investigation describes

the type of organism and its usual source. However, they do not explore how the organisms entered the

controlled environment. PR 107671 suggested the most probable root cause as being “attributed to water

condensation from outside of the XXXX settling onto the sterile plate during fill machine set-up activities.”

During discussion, the Biological Quality Manager and Biological Quality Supervisor agreed that the

likelihood of this occurring from XXX materials is 0%. The investigation was approved by Quality.

调查没 充 地评估 能的污染途径 个调查 述了微生物的类别和 通常的来源 然而,没 探究

些微生物是怎 入 制 域的 PR 107671建 的最 能的 本原因是 因于在灌装机开启作

时,在XXXX 外部的冷凝水落到了无菌 养皿 在 论中,生物 理和生物 管 意了

情况发生在XXX 物料的 能性 0%

2. The interviews conducted as part of the investigations were poor in that they only involved the BQ technicians

responsible for taking the environmental samples. No interviews were conducted with the line operators whom

are in the aseptic environmental longer periods of time and are more likely to witness any unusual events.

Additionally, the interviews were conducted approximately 2 months after the occurrence.

作 调查一部 的面对面 论做的很差,只 负责 境 品 的生物 术员 对于长期在无

菌 境内并 更 能 睹非 常时间的生产线操作员,没 行面对面 论 外, 面对面 论是在

件发生 2个 才 行的

3. The investigations include environmental data for the aseptic area that is reviewed for trends. However, there is

no procedure that defines the search criteria for trending. No evaluation of environmental monitoring data for

the support areas within the aseptic core were conducted during the investigations. The BQ Manager agreed

that this process needs improvement.

调查包含了对于无菌 域 境数据的趋势复 然而没 程序规定趋势的调查标准 对于在无菌 心

内的支持性 域的 境 数据,没 行评估 生物 理 意 流程需要改

点评点评 个方面的缺陷实 好提供了如何做调查的 确的思路和方向, 用作 们将来自 的

施发生问 的调查思路

E. There exist no established procedures to define the evaluation process when establishing sample site rationales for

environmental monitoring of ISO classified areas. The sample sites for locations within the ISO Class 5/EU Grade

A area were established without review of the smoke studies. Biological Quality Supervisor who established the sample site locations did no review this material. The Biological Quality Manager added that she was in the process of training him on how to review smoke studies.

没 建立程序定 在建立ISO 制 域的 境 点原理时的评估流程 在ISO 5 / A 内建立的

Observation 7

Equipment for adequate control over air pressure, humidity, and temperature is not provided when appropriate for the manufacture, processing, packing or holding of a drug product.

制生产 包装或 放无菌产品的 境 差 湿度和温度的 备 合

Specifically,

A.The XXXXX is a computer based automated system that is used to provide control and monitoring of both CGMP

and non-CGMP system throughout the XXX and XXX facilities. Examples of CGMP functionality at this plant include Differential Air Pressure (ΔP) monitoring and alarming in the Aseptic/TS cores and HV AC systems.

Regarding the XXXX measure points, the Senior Maintenance Supervisor confirmed that XXX measurement points monitor CGMP “important” parameters. The following provide a brief summary of observations;

自动 系统用于无菌关键 域和HV AC系统的 差 和警 制,但是 在 问

1.The XXXX is accessed remotely by designated and approved Level 1 (administrative privileges) individuals

that include a XXXX contractor. The Level-1 privileges include for example, configure items, adjustments, resets and override capability, analysis, and trending report. However, there is no record to document that the XXXX contractors and the individual who has remote access privileges for the XXX computer system have taken the requisite CGMP training modules;

算机系统 程 问权限Level 1的授权人员 包括 来自于 包商 授权人员 , 别的权限涵盖参数 析和趋势 告的 置,调整, 启和覆盖 但是对 些人员没 相 的CGMP 记录

2.Regarding the aforementioned access by the XXXX contractor with Level 1 access privileges, there is no

standard procedure that establishes a periodic review (e.g., Quality Assurance oversight) of the remotely accessed computer data related events e.g., configure items, adjustments, resets and override capability, analysis, and trending reports;

也没 建立相 的SOP规定QA定期地审 授权人员 程 问 算机数据的相关 件情况

3.The Senior Maintenance Supervisor confirmed that in the last nine months there have been approximately

4,000 and 3,800 alarmed events that have occurred in the XXX and XXX buildings. However, there is no record to document that the XXX alarms are reviewed on a periodic base to assure that the alarmed events do not document a negative trend for the XXX measurement points;

高 维 管确认,在最 的9个 XXX 和XXX建筑楼 的洁净 别 4000和3800次警 发生 但是没 建立相关记录定期审 些警 情况,并确认没 良的趋势发生

4.The XXX will provide an audio and visual alarm to alert the production and engineering staff of the air

pressure alarm when the differential air pressure exceeds the established upper and lower levels between the aseptic fill rooms and the surrounding manufacturing areas. An alarm text message is printed out in a production office. However, the computer print out does not include the actual air pressure measurement that generated the alarm event. The Senior Maintenance Supervisor confirmed that the actual air pressure measurements can be printed out and the information can be provided, that is, if the Manufacturing Quality (MQ) personnel specifically request a print out;

超标警 打印信息没 包括实 的 差数据 无菌灌装间相对于外部 ,而实 是 打印 来的

15

16

5. In the absence of an air pressure alarm print out, the Senior Maintenance Supervisor and the MQ personnel do

not periodically review the air pressure measurements to assure that the differential air pressures do not present

a negative or outward drift from the established upper or lower air pressure levels.

因 没 打印 来 体的 差超标警 情况, 高 维 管和生产 人员无法 行定期地审 ,来确认 在 良的 差趋势 超 限的趋势

B. The Senior Maintenance Supervisor confirmed that there are no As Built engineering diagrams for the Air

Condition (AC) XXX. The XXXX units provide high quality HEPA filter air for the fill rooms XXXX (ISO-5 and ISO-7) aseptic filling rooms and for the ISO-7 and ISO-8 manufacturing support areas leading to the aseptic fill rooms, respectively. And, the simplified block Air Flow Diagrams K-RM-5-M101c and K-RM-5-M101a for AC-1 and AC-2, respectively, that illustrate the air systems are not current or up-dated.

没 对 空调系统的 程 示 简易的空气流向示意方框 说明空调系统 是 前最新的或先 的

点评点评

一方面无菌 间 理念和水 足,特别是用于 无菌关键 域 差的 算机系统在权限管理 警 记录和审 , 趋势 析方面 在较大 足,特别是 多次警 的情况 , 合 的纠 和预 措施才对 则检查官也 会 着 放 , 见 个公 的 保证意识很薄弱也很被动

Observation 8

Aseptic processing areas are deficient regarding humidity controls.

无菌生产 的湿度 制 缺陷

Specifically,

Review of the temperature and humidity monthly measurements from 2010 to present for all controlled ISO5 to ISO8 aseptic processing environments in XXX and XXX revealed that relative humidity readings repeatedly exceeded the specification of XXXX% RH (relative humidity) with excursions ranging from XXXX-99%. “Humidity is only controlled in rooms having specific product parameters that require control”…”All other rooms will be controlled and monitored for personnel comfort only” as stated in SOP S7100_1002” Room Temperature and Humidity Testing Effective: 10/29/2012.” This approach to temperature and humidity control has not been evaluated with regard to impact on controlling the propagation of microorganisms.

从2010 到 在的相对湿度 数据显示,无菌生产 域反复 相对湿度超标 XXXX-99% 的问 而 按照SOP 规定只是对产品 要求的 间才 制, 他的 间只是提供人体舒 的 境 但是对 的温湿度 制方式会 会 利于 制微生物滋生方面的影响,没 行合 的评估

The Failure Mode and Effect Analysis performed regarding temperature and humidity as described in SOP7100_0255 “Rocky Mount Engineering (P/M) Preventative Maintenance Program, Effective; 09/28/2012” was performed and identified that this task has a priority ranking XXXX. This is documented on Maintenance Work Order Forms identified as “Task No: RM XXX” and “Task No: RMxxxx.” Priority XXX “task(s) have major affect on safety, product, quality or process.” The Quality Operations Director stated that the actual FMEA matrix was discarded as part of Hospria’s corporate record retention policy.

而 据SOP 和维 作指 单显示 关温湿度的FMEA 风 评估是优先等 ,意味着对 全 产品 或 艺 大影响 但 行总 说实 的FMEA 风 告 201 的 作废了

点评点评 足见 公 对于无菌风 来源的意识非常淡薄 无菌 域最担心的就是微生物滋生,而微生物的滋生关键因素是必要的水和一定的温度 湿度 制对于无菌 域是很关键的 FMEA 告保 的时间 短了,也许 本没 做

17

Observation 9

Testing and release of drug product for distribution do not include appropriate laboratory determination of satisfactory conformance to the final specifications prior to release.

产品放行前没 合 的QC 检测来确保产品是符合最终 标准的

Specifically,

A. The XXX is the XXX used to perform sterility test on aseptically filled finished products. Review of the last

performance qualification entitled “2011 Periodic Performance Qualification (PPQ), Biological Quality Laboratory XXXXX revealed the following deficiencies:

1. The study does not include a documented rationale for the placement of XXXX within the XXXXX. Additionally,

there were no air distribution studies performed to demonstrate adequate distribution of XXX throughout the XXXX and visualize the hardest to reach areas within the XXXX.

用于无菌测试的 施— 是超净 没 行空气流型研究

2. Performance qualifications for the unit are performed every XXXX years. The rationale for this timeframe is not

documented. Aside from normal preventative maintenance performed by the BQ technicians, no periodic review is performed between qualifications. Validation stated that as a part of the periodic review which is currently on schedule for approximately every XXX years, they look back at the environmental trending data in a report provided by the BQ laboratory. However, the report that is provided by the BQ laboratory is not based on a protocol detailing what information must be included and in what format. Therefore, all negative trends may not be revealed during the periodic review.

超净 性能确认 XXX 行一次,但是没 合理的依据 预 性维 确认没 到定期的审 微生物实验室提供的验证 告显示并没 按照方案的要求 行 告 因 的 良趋势 能无法在定期审 时被发

点评点评 微生物实验室的无菌检测条件保证性 足,检测 靠性被 疑 很多公 忽略了微生物实验室的检查风 ,认 检查官 会 去或者 懂

B. SOP 6131_0013 “Procedures for Testing Positive Isolates Found in Sterile Products, Effective: 11/21/2005” describes

procedures that may result in a false negative being reported during a sterility test positive investigation by instructing the following:

据SOP 的 关 述, 能导 无菌检测 性结果调查时,假 性结果的 告

1. The subculture incubation period is only XXXX. This could preclude the proliferation of slower growing organisms.

次 养时间 足, 能 假 性结果-生长较慢的微生物没 充 的繁殖而被排除

2. The subculture procedure for XXXX ) only requires anaerobic incubation. XXX also supports the growth of

organisms with reduced oxygen requirements that may be excluded if aerobic incubation is not performed as well. 次 养程序对于XXX 只是在 氧条件 行,没 行 氧条件 的 养 在 氧条件 也 能会生长

点评点评 如何 术 避免假 性 是问 的

Observation 10

Written specifications for laboratory controls do not include a description of the testing procedures used.

18 标准没 包含 使用的 析程序

Specifically,

During the incubation of anaerobic environmental monitoring samples the anaerobic indicator is being used incorrectly. The appropriate use is not detailed in SOP B6117_4013 “Operation and Use of the XXXX Water Baths, XXX Anaerobic System XXXX Pipet Washer, XXXX Sealing Machine, and the XXX of XXXX Glassware, Effective 10-08-02.” Since no positive control is incubated concurrently with the samples, there is no assurance that anaerobic conditions are achieved.

氧指示剂的使用方法 确,在对 SOP 中也没 体的 述 而 氧 养时也没 行 的 性对照 制, 将无法保证 氧条件的 效性

点评点评 微生物检测,特别是无菌检测,避免假 性或假 性情况 的很 要的手段就是 性对照 性对照 包括 养 和 境背景的 , 然 养 的促生长试验

Observation 11

Laboratory records do not include complete data derived from all tests, examinations and assay necessary to assure compliance with established specifications and standards. (This is a repeat observation)

QC 检测记录没 包含完整的数据

Specifically,

A. The 2011-2013 XXX logbooks used to adhere non-viable air raw data to bound worksheets were reviewed.

Requirements for this documentation are described in SOP “The Rocky Mount Facility Environmental Quality Program, Effective, 12-11-12.” The following documentation errors and omissions were revealed:

1. The non-viable particulate test results are incompletely entered into the XXXX logbook, incorrectly documenting

whether a retest was or was not performed. In many instances, “No retest” is selected when in fact there was a retest attached to the form.

非活性微粒测试结果没 在logbook 完整地记录,也没 确记录是 是复测的结果 很多时候实 是复测的但是选择的 是 是复测的

2. Omission of the term “invalid” on the invalidated over alert and/or over action results.

超过警 限或者行动限的结果没 注明 无效

3. Details describing why the measurement is invalid are not properly documented on the form.

测试结果 无效 的理由在记录中没 体的 述

4. Signature missing from the BQ technician and/or the reviewer showing that no review was performed at all.

没 微生物人员和复 人员的签 说明 本没 被审

点评点评 记录都 乱来,QC 都 谨, 见检察官火大了,除了必要的 , 就是 常的审 督没 执行到

B. The raw data generated from the semi-automated thickness tester used to measure the thickness of perimeter seals on

fabricated 500ml and 1000ml bags used as container closure systems for injectable drugs can be overwritten with new data without explanation and the original data is erased from the computer’s memory upon being overridden. For example, the first three pages of the “FLEX FAB SEAL THICKNESS REPORT” for bags fabricated for list number

7983-04-49, 0.9% Sodium Chloride Injection, USP, lot 26-806-FW recorded that 17 out of 48, 16 out of 47, and 12 out of 48 measurements were overridden.

半自动厚度测试仪打印原始数据 在数据覆盖的问 但没 合 的解释,而 原始数据也没 保 在 算机中

点评点评 足见 常审 督 到 ,偏差 怕, 怕的是发生了 没 合 的调查评估并制定相 的纠 预 措施避免 次发生

Observation 12

Procedures designed to prevent microbiological contamination of drug products purporting to be sterile do not include adequate validation of the sterilization process.

无菌生产用产品预 微生物污染的程序中没 涵盖充 的无菌 艺验证

Specifically,

A. The periodic performance qualification protocols for the XXXX used to terminally sterilize 500ml and 1000ml drug

products do not require that biological indicator D-values be comparable to those previously used to qualify the terminal sterilization process. Written procedure 90.M-0330, “D-values Associated with Microorganisms used for Sterilization Validation”, effective 7/20/12, allows for the stipulated biological indicator organism, XXXX to processes D-values ranging from XXXX.

用于终端灭菌的产品的 备XXX 周期性性能确认方案 没 要求对于生物指示剂的D-value 值和之前的确认 行对

B. There is no written procedure requiring that sporulation counts of the biological indicator organisms used to validate the

performance of the XXXX are compared against each other and against scientifically justified specifications prior to heat shock processing, after heath shock processing, and with the positive controls. Personnel at this facility currently utilize a non-proceduralized requirement that the post-heat shock sporulation counts must be within XXX% of the pre-heat shock counts.

没 建立相关的程序要求热激处理前 ,对用于性能确认的生物指示剂中的孢子数 行相互 对和 合 的标准 对,并 行 性对照 前只是采用非程序 的要求规定热激处理前 的孢子数 在XXX% 内

点评

点评 只是合格是 够的,必要的横向和纵向对 才 更好地避免潜在风

Observation 13

Rejected in-process materials are not identified and controlled under a quarantine system to prevent their use in manufacturing or processing operations for which they are unsuitable.

合格的物料没 行必要的识别和隔离 制, 被错误地用于生产中

Specifically, potentially defective 500ml and 1000ml bags fabricated onsite and used as drug product container closure systems are not appropriately bracketed upon discovery of one or more defective units during routine in-process testing for seal integrity conducted on the final set of XXX bags on each shelf of approximately XXX bags.

A failing in-process test results in XXX random sets of XXX bags being sampled from the implicated shelf. If any of bags from the XXX random sets fails the additional in-process testing, all of the bags on the shelf are rejected. If all of the bags from the XXX random sets of XXX bags pass the additional in-process testing, all of the bags on the shelf are accepted. There are no assurances that all of the defective units fabricated before and after the failing unit are appropriately bracketed and/or specifically identified.

潜在缺陷的包装袋并没 行合 的隔离 在发 合格的包装时,并没 保证将 前 的缺陷包装 行必要的隔离或者识别

点评点评 过程 更 要,因 检测 竟是一个很 的概率 测试只 表被测试的 品没 问 ,只 过程保证了才能确保被 的 品 表整批的

Observation 14

Aseptic processing area are deficient regarding the system for cleaning and disinfecting the room and equipment to produce aseptic conditions.

无菌生产 的 间和 备清洁和 毒 缺陷

Specifically,

A. The validation study to evaluate sanitizers used on surfaces within the aseptic core entitled, “Microbial Evaluation of

Germicidal Effectiveness XXXXXX on Bacterial Microorganisms, Protocol #RM BQ12.043” is inadequate in that: 无菌关键 域的表面灭菌验证评估 在缺陷

1. Critical surface that the aseptic filling rooms are constructed of XXXX were not evaluated. Regarding the grade of

stainless steel that is used for the aseptic filling lines in XXX and XXX, the Engineering Services Manager stated that “it could not be determined.”

XXX 材 用于建 无菌灌装间 关键表面 的合 性没 评估 程 术 理 能确定用于无菌灌装生产线的 锈钢材 别

2. XXX failed when challenged with XXX isolate and Rocky Mount isolate #H201214BQ on the wall XXXX)

surface with XXXX reductions, respectively. Although the acceptance criteria of XXXX were not met, Production Services Manager concluded that the result “rounds to a XXXX reduction, therefore it meets the acceptance criteria.” The study was approved by Quality Operation Director designee and the Biological Quality Manager.

毒 挑战性试验的结果 符合既定的 标准,但是生产 术 理 认 在 少的趋势 而作 了符合接 标准的结论,并 最终 行 理和生物 理都批准了

3. There is no documented scientific rationale detailing the surface selection evaluation. The Lead Director for

Manufacturing Science and Technology confirmed that XXXX were used in the previous corporate efficacy studies because they were considered to be worst case surfaces that were more difficult to clean than XXXXX. However, Rocky Mount did not evaluate either the XXXXX. Additionally, the corporate studies did not evaluate isolate from the Rocky Mount site.

没 科学的依据来 细说明和评估 选择的用于 毒验证的表面的科学性

点评点评 没 行必要是 确认或者是科学的评估,最终会导 面的 作一文 值 DQ 的高度决定了最终的 ,何况无菌产品的风 那 大

B. While viewing the set-up of aseptic filling line XXX for the filling on 1% Lidocaine Lot#26-416-DK, List#4279, a

white residue was observed on the stainless steel filling cabinet, around a hose leading from a trough beneath the filling zone, on the floor immediately beneath the filling cabinet, on the floor beneath the XXX system, in between the XXXX particle counters and the stoppering machine. The room was cleaned the morning prior to set-up on 2/20/13 with a start time of 0036 hours and a completion time of 0245. According to SOP 5000_0001 “Hospira Rocky Mount Cleaning and Disinfection Program”, Effective: 13-01-28, the area is inspected “to ensure that all equipment is clean and that no

remained in several locations in the ISO5 and ISO7 areas, the records indicate that the cleaning was verified by the Line Coordinator as acceptable.

场发 无菌灌装生产线多处 在白色的产品 留,说明是清洁 足,但是记录显示 场 察员给 了 acceptable 的结论

点评点评 除了清洁本身的 到 , 相关的过程 督形 虚

Observation 15

Employees engaged in the manufacture and processing of a drug product lack with training required to perform their assigned functions.

药品生产人员缺 足够的 :

Specifically, Small V olume Parenteral filling area operators do not recognize ab errant conditions.

特别是小容 注射剂罐装 域人员并没 能发 常情况

For example:例如

A. Filling nozzle XXX on the filler located in Line XXX was observed to be misaligned which resulted in product solution

spilling over the edge of the respective vials being filled. This, in turn, resulted in product solution pooling in a catch basin beneath the vial conveyor system and forming puddles on the floor and an indention in a wall as the conveyor system transported spilled product solution from the filling machine to the capping machine on 2/17/13. Line XXX was filling list number 4778, Lot 26-292-DK, Ciprofloxacin Injection, 400mg/40ml.

在生产线XXX 灌装机 的灌装嘴没 放置准确 在相关产品灌装过程中产 溶液溢 , 式因 个问 了产品溶液在西林瓶转 系统 部汇集,并形 地板 的污水 传 系统将溢 的产品溶液从灌装机 传 到 盖机的时候就在地板 形 污水和墙 形 印痕 生产线在13 2 17 灌装序列 是4778,批 是26-292-DK ,产品是400mg/40ml 规格的 沙 注射液

B. The tubing connecting a pump to the fill nozzle XXX on the filler located in Line XXX was observed to be pulling tight

upon each filling cycle on 2/17/13. Line XXXX was filling list number 4778, Lot 26-292-DK, Ciprofloxacin Injection, 400mg/40ml.

一个生产线的灌装嘴和泵之间的管道链接在 次灌装周期内都被拉紧 实 行 常,但是员 没 发 和处理

C. Filling nozzle XXX on the filler located in Line XXX was observed to be misaligned which resulted in product solution

spilling over the edge of the respective vials being filled. This, in turn, resulted in product solution pooling in a catch basin beneath the vial conveyor system and a puddle formed on the floor as the conveyor system transported spilled product solution from the filling machine to the capping machine on 2/17/13. Line XXX was filling list number 4276, Lot 26-229-DK, 1% Lidocaine HCl Injection.

在生产线XXX 灌装机 的灌装嘴没 放置准确 在相关产品灌装过程中产 溶液溢 , 式因 个问 了产品溶液在西林瓶转 系统 部汇集,并形 地板 的污水 传 系统将溢 的产品溶液从灌装机 传 到 盖机的时候就在地板 形 污水和墙 形 印痕 生产线在13 2 17 灌装序列 是4276,批 是26-229-DK ,产品是1%规格的利多卡因注射液

点评点评 直接挑战了员 的 缺陷,因 在 生产线 的类似 域检察官发 了类似的缺陷,但是操作 没 发 也没 做任何补救措施 回复 类问 很麻烦,必须彻 调查是 类似的问 在,并要解释如何确保自 到的原因是真的本 原因, 要考察相关的生产线是 类似的问 ,类似的岗 员 是 好的

Laboratory controls do not include the establishment of scientifically sound and appropriate sampling plans and test procedures designed to assure that in-process materials and drug products conform to appropriate standards of identity, strength, quality and purity.

实验室 制并没 建立 过科学论证的 方案和测试方法来保证中间体和药品能满足相 的鉴别,含 , 纯度标准

A.Deficiencies related to the manual 100% visual inspection of in-process drug products and finished drug products

include:

中间体和 品100%人 检相关的 足:

1.Personnel engaged in the manual 100% visual inspection of in-process drug products and finished drugs products

are not qualified to detect defects successfully at the rate at which the products are presented to them for inspection.

For example, personnel assigned to perform manual 100% visual inspection of 500ml and 1000ml bags of drug products in the Flex Manufacturing Area are qualified, in part, to perform the inspections after passing a seeded defect qualification in which they have XXX minutes to inspect and identify defects in XXX bags. Inspection rates for specific work stations include:

中 品的 检测试人员资 没 过足够确认,无法 对于 检 需要的产品的呈 度 例如在Flex制 域对500ml和1000ml规格的产品 行 测的人员必须通过在 定时间内检查 指定数 合格包装的测试项 但是发 多个 作站点 度超过了 确认要求

a.Personnel in the Flex Manufacturing Area fabrication room inspect approximately XXX bags per minute.

Flex制 域的备料 度是 钟XXX包

b.Personnel in the Flex Manufacturing Area filling room inspect approximately XXX bags per minute.

Flex制 域的灌装 度是 钟XXX包

c.Personnel in the Flex Manufacturing Area overwrap room inspect up to approximately XXX bags per minute.

Flex制 域的外包 度是 钟XXX包

d.Personnel in the Flex Manufacturing Area XXXX loading space and pack-off inspect up to approximately

XXX bags per minute.

Flex制 域的装卸 度是 钟XXX包

2.The defect kits used to qualify personnel assigned to perform manual 100% visual inspection of 500ml and 1000ml

bags of drug products in the Flex Manufacturing Area include at least one defective unit that is identified with large “X”’s across both the front and back panels.

用于 检测试人员 的500ml和100ml 品输液袋的瑕疵 品都 预先用 前 行了明显的标识 无法模拟 实生产情况 行盲测

3.An assessment of the manual 100% visual inspection process for 500ml and 1000ml bags of drug products

manufactured in the Flex Manufacturing Area written by a third party consultant between 6/23/11 and 6/22/12 concluded that it is not suitable to detect defects in the bags as reported in PR41875 which reads, in part: “…this is not a 100% inspection process and the manufacturing line (speed, product orientation, configuration) does not allow for inspection of all of the bags.”

一份由第 方咨询人员对 检项 评估的 告指 … 能够 行 检并 生产线 度,产品 置,配置 也无法满足对 内袋 行检测的要求…

4. Quality defects, including critical quality defects, with high levels of detectability are not consistently being

identified and rejected from in-process materials. Examples of end user complaints reporting units of 500ml and 1000ml bags of drug products possessing defects that are readily identifiable include, but are not limited to:

瑕疵 需要高度关注的关键 瑕疵没 能够稳定的通过内 识别 并剔除 例如一些用户投诉 述了对500ml 和1000ml 输液袋的明显的瑕疵

a. Compliant 1234277 in which a 500ml bag of list number 07953-04-44, lot 95-618-FW, Lactated Ringers

Solution Injection, USP, was reported and confirmed by Hospira to contain a pinhole leak resulting in the bag

leaking into the overwrap.

投诉1234277 述了一袋500ml 输液产品 乳酸林格注射液,序列 07953-04-44,批 95-618-FW

发 针孔状泄露并泄露到外部塑料包装 Hospira 确认 述情况

b. Compliant 1376716 in which a 1000ml bag of list number 07953-04-49, lot 17-929-FW, Lactated Ringers

Solution Injection, USP, was reported to contain a melted administration port resulting in the healthcare

provider electing to select another bag for use.

投诉1376716 述了一袋1000ml 输液产品 乳酸林格注射液,序列 07953-04-49,批 17-925-FW 发 给药口 热熔 形无法使用,导 人员使用了另外一袋产品

c. Complaints 1434281 and 1435294 in which two 500ml bags of list number 07922-13-44, lot 01-815-FW,

Dextrose 5% Injection, XXXXX were reported to be missing the white port cover and/or z-port (administration

port) resulting in the solutions contained within the bags to spill out as the healthcare providers were preparing

to administer the drugs to patients.

投诉1434281 和1435294, 述了 人员配2袋500ml 输液产品 5%葡萄糖注射液,序列 07922-13-44,批 01-815-FW 时发 输液袋白色口和Z 口 给药口 盖遗失

d. Compliant 1508549 in which a 1000ml bag of list number 07926-04-49, lot 19-612-FW, 5% Dextrose and 0.45%

Saline Chloride Injection, USP, was reported to be leaking from the filling port cover resulting in the product

solution leaking into the overwrap.

投诉1508549, 述了一袋1000lm 产品 5%葡萄糖和0.45%生理 水注射液,序列 07926-04-49,批

19-612-FW 输液袋罐装口泄露导 药液泄露到外部塑料包装

B. Hospira personnel were unable to locate the scientific justifications for in-process specifications for 500ml and 1000ml

polyvinylchloride (PVC) bags (e.g., XXXX test, XXXX integrity tests, etc.) fabricated onsite and used as container closure systems for sterile drug products. Additionally, these in-process specifications are not subject to periodic review to assess whether they are appropriate.

Hospira 人员无法提供用于无菌产品的500ml 和1000ml PVC 袋内 标准的科学论证并 内 标准没 过周期性审 评估是 用

点评点评 对于中间体和 品的人 检测 符合生产的实 ,从而导 的相关投诉调查没 追究本 原因,没 建立合 的CAPA 体系避免类似问 的反复发生 FDA 引申了对于内包材 用性的 疑 因 到 品的 规格, 的QC 制失误是被认 是关键性的缺陷

Observation 17

Written production and process control procedures are not followed in the execution of production and process control functions.

的生产和 艺规程和实 的生产和 制情况 符合

Specifically, written procedures related to the manufacture of sterile drug products may contain conflicting instructions. For example, written procedure MPRM_1500, “Periodic performance Qualification for the XXXXX”, effective 2/14/12, establishes the maximum time that 500ml bags can remain in the XXX section as xxxxx which corresponds with the validated maximum XXXXX whereas instruction 3.43 of written procedure BFCF_STER_OPER00.EW1, xxxxx-Routine Operation of The XXXXX”, effective 8/27/12, allows 500ml bags to remain in the XXXX section for up to XXX minutes which exceeds the validated maximum F 0 XXXX.

无菌产品生产规程包含矛盾的条款,例如规程MPRM_1500 周期性XXX 性能确认 确认了最长保留时间 XXX ,而另一份文件 BFCF_STER_OPER00.EW1 XXX 常操作 中的保留时间超 了 述规程验证的时间

点评点评 对于无菌验证的参数必须和实 生产操作保持一 是 本的要求

Observation 18

Equipment used in the manufacture, processing, packing or holding of drug products is not of appropriate design to facilitate operations for its intended use.

用于生产制 包装和储 药产品的 备 合理 能 用 用途

Specifically, 例如

A. All XXXX machines used to place 500ml and 1000ml bags into overwrap pouches are not suitable for use without

significant ad hoc modification by area personnel. Examples of modifications include:

将500ml 和1000ml 规格产品放入到透明包装小袋的机器没 过 场人员的特 改装来 合 用途,例如

1. Adhesive tape is used to secure a XXXXX to prevent jams and possible damage to the bags.

用于确保XXXXX 全, 塞紧的胶带 能破坏包装 袋

2. Adhesive tape is used independently and also to XXXX prevent jams and possible damage to the bags.

使用也 XXXX 塞紧的胶带 能破坏包装 袋

3. Adhesive tape is used to secure stacks of XXXXX to prevent jams and possible damage to the bags.

用于确保XXXX 堆放 全 塞紧的胶带 能破坏包装 袋

B. The metal guard plate shielding the XXXXXX on Line XXX was observed to be held in place by two pieces of bent

tubing wedges beneath it and a metal spring bowed across it. The bent tubing and spring held the plate in place and prevent excessive line stoppages do to displacement of the metal guard plate.

在生产线XXX 用于保 XXXX 的金属 板是用 块曲管装楔从 面固定的,中间 一个金属 簧 曲管和 簧固定了金属板,阻 了生产线停 时金属板的更换

C. A stainless steel panel situated between the XXXX separating the filling zone Class 5 area from the surrounding Class 7

prevents inspection of critical operating equipment and operations by Manufacturing and Manufacturing Quality personnel in an area where products are filled aseptically.

用于 割ISO5 灌装 域和周边ISO7 域的 锈钢面板妨碍了对关键 行 备的检查,也妨碍了操作 和 制人员在无菌灌装 域的操作

点评点评 类 的缺陷和实 操作的 方便性体 了 备的 并没 考虑实 操作人员的方便性,在 体的 方案提 来 理 一线操作人员参 审评 对于使用的 备合 性 对生产 能带来的影响,一些操作人员是最 发言权的

25

Observation 19

Equipment and utensils are not cleaned, maintained, and sanitized at appropriate intervals to prevent malfunctions and contamination that would alter the safety, identity, strength, quality or purity of the drug product.

备器 没 在合 间隔 行清洗维 和 毒, 能 故障和污染发生, 能导 对 药产品的 带来负面影响

Specifically, 例如

A. Substantial amounts of debris that were too numerous to count were observed on metal plates located immediately

beneath the conveyor belts supplying 500ml and 1000ml bags to the XXXX machines used to place the bags into overwrap pouches. The edges of the metal plates are located above the areas where the overwrap pouches are opened to receive the 500ml and 1000ml bags.

将500ml 和1000ml 袋传 到XXXX 机器的传 带 方的金属板 大 的金属脱落物,金属板的边沿就 于透明包装小袋开口和接收500ml 和1000ml 袋的 置 能会 物脱落到包装袋中

B. Tank XXX in the Small V olume Parenterals area was observed to be leaking from the main valve on the bottom of the

tank on 2/12/13. It was holding bulk solution for List 4283, Lot 26-340-DK, Lidocaine 4% HCl Injection, USP.

小剂 注射剂 域的储 罐XXXX 部 阀门 泄漏 2013 2 12 检查 场, 个储罐的内容物是批 26-340-DK 的4%利多卡因 酸 注射液

C. Tank XXX in the Small V olume Parenterals area was observed to be leaking from XXXX connection on tubing

connected to the main valve on the bottom of the tank on 2/12/13. It was holding bulk solution for List 4921, Lot 26-156-DK, Epinephrine Injection, USP. This is an aseptically filled product.

小剂 注射剂 域的储 罐XXX 部 阀门和连接管道之间 泄漏 2013 2 12 检查 场, 个储罐的内容物是批 26-156-DK 的肾 腺素注射液, 产品 是无菌灌装产品

D. A large gasket in the Tank XXX manway in the Small V olume Parenterals area was observed to be degrading

(delaminating at the edges and pieces were missing) following clean in place activities on 2/12/13.

小剂 注射剂 域的储 罐XXX 人孔处的大垫片在清洗的 时 破损 象 垫片边缘破损脱落

E. There are no preventative maintenance activities for dipsticks used in the Small V olume Parenterals Solutions Area to

measure the volume of solutions during formulation activities in bulk solution tanks. Tank XXXX dipstick G3439 was observed to be bent at an approximate 5º angle slightly below the handle during an inspection of the Small V olume Parenterals Solutions Area on 2/12/13.

小剂 注射剂溶液 域内的用于在储罐内配方 溶液体 的 液管没 预 维 措施 在2013 2 12 场检查的时候发 储罐XXXX 的 液管G3439在手柄 端 5度角 的轻度弯曲

F. The thermal paper used in the XXX non-viable particle counter is not decontaminated prior to use within the aseptic

core. Once inside the core and placed in use, the unit and all of the required supplies can remain there for up to one month according to SOP B6134_0131 “XXXX Electronic Particle Counter Operation, Calibration, Maintenance and Usage, Effective: 12-10-22.” The Biological Quality Supervisor confirmed that the thermal paper is not subject to cleaning and sanitization process to preclude the ingress of non-viable and viable particles.

XXXX 粒度 数仪使用的热敏纸在无菌 心 域使用前没 任何的 毒措施 一 备被 入无菌 心 域被使用, 相关的 件和 备本身 据SOP B6134_0131 “XXXXX 电子 粒 数器 行,校验,维 和使用规程,12-10-22生效”就要使用一个 生物 管确认 的 域 粒度和微生物的清洗 毒清洗方法并 用于热敏纸

点评点评 施 备的维 和清洁状 是 对产品 潜在的污染和影响是非 备考 的关键点 那些

26 属性 的非 心的 备,尤 是一些配液储罐, 因 结构简单而被忽视 任何在洁净 域使用的 备 如 提到的 粒度检测仪 都需要考虑 的 毒措施

Observation 20

Buildings used in the manufacturing and processing of a drug product are not maintained in a good state of repair. 生产制 制剂产品的厂 建筑没 维 好

Specifically, 例如

A. Thick strips of a caulking material were observed around the edges of ceiling tiles located in the Flex Northside Filling

Area (Room XXX) and the Flex Southside Filling Area (Room XXX) where 500ml and 1000ml bags of injectable pharmaceuticals are filled and sealed.

Flex 部灌装 域 间XXX 和Flex 南部灌装 域 间XXX 的顶部边缘 大 嵌缝材料厚条, 些 域就是500ml 和1000ml 袋灌封的 域

B. Caulking material around multiple ceiling tiles was observed to be cracking and degrading in the Flex Northside Filling

Area (Room XXX) where 500ml and 1000ml bags are filled and sealed. At least one ceiling tile was observed to have displaced slightly upwards into the interstitial space above on 2/13/13.

建筑物 花板周边的嵌缝材料多处破损,在2013 2 13 的检查 场 少看到 一处 花板轻度翘起

C. A brick, metal beams, and large metal cogs were among the objects used to weigh down ceiling tiles as observed from

the interstitial space directly above the Flex filling areas on 2/13/13.

砖头 金属块和大的金属齿 被用于将 面提到的翘起的屋顶 去

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