Customer:
Project name:
Flip Chip Bonder Line
Line/Equipment name:
FG2500
Drawing/Document title:
Standard Specifications
Date: September 19, 2003
Toray Engineering Co., Ltd.
Installation site:
Construction/Manufacturing
No.
Document No.
60Q000-001
SUBMIT TO DIVISION
Customer 2 <3>SIGNATURE
DATE
For return 1
<2> PRED'D Copy
<1>
CHK'D
TOTAL
3
REV: NO.
DATE
DESCRIPTION
PREP'D
CHK'D
APP'D APP'D
1. Equipment outline (2)
1-1. Dimensions (2)
2. Specifications (3)
2-1. Work components (3)
2-2. Bonding area and recommended marks (6)
2-3. Equipment capability (7)
2-4. Operations and utilities (9)
2-5. Detailed specifications of each unit (11)
2-6. Equipment engineering conditions (14)
2-7. List of delivery items to customer (15)
3. Division of responsibilities (17)
3-1. Responsibilities belonging to TORAY (17)
3-2. Responsibilities not belonging to TORAY (17)
3-3. Customer’s supplies (18)
3-4. Others (18)
4. Acceptance conditions (19)
4-1. Alignment accuracy (19)
4-2. Cycle time (19)
4-3. Operating efficiency check (19)
5. Warranty coverage (21)
5-1. Warranty period (21)
5-3. Troubleshooting (21)
5-4. Limit of responsibility (21)
6. Handling (23)
Note: SI unit system is used in this specification document. However, unit from non-SI system will also be placed, next to values described by SI unit, whenever necessary.
1. Equipment outline
The FG2500 is a semi-automatic bonder for bonding LSI or FPC on substrate (LCD or FPC). With this semi-automatic bonder, the equipment automatically takes up substrate (LCD or FPC) and LSI or FPC from tray or pallet. The equipment, then, aligns the position of substrate (LCD or FPC) with LSI or FPC.
Operator, however, is to place pallets of substrates (LCD or FPC) and pallets of LSI trays or FPC, manually, onto the loading unit. Operator, also, is to unload substrates (LCD or FPC), manually, from the conveying unit.
1-1. Dimensions
A•F 4093mm E •F 1965mm I•F 460mm M •F 1500mm B•F 1753mm F •F 1490mm J•F 1100mm C•F 615mm G•F 843mm K •F 400mm D•F 670mm H•F 1303mm L •F 253mm Remarks: There is a possibility of making changes of the above dimensions.
F
Size Unit: mm Min. 27 (L) × 27 (W)
Max. 130 (L) × 130 (W)
t=0.4 ×2 to 1.1 ×2
Any dimensional deviations or
curves which may have bad
influence on conveyance must
be avoided.
Polarizer thickness Unit : mm When measurement function of the polarizer thickness is used : Max. 0.7
When measurement function of the polarizer thickness is not used : Max. 1.5
1Substrate
(for COG)
Material Glass (LCD)
Size Unit: mm LCD dimension
Min. 27 (L) × 27 (W)
Max. 110 (L) × 130 (W)
t=0.4 ×2 to 1.1 ×2
FPC + LCD
Max. 130•~130
However, if FPC size is small,
large-sized substrate can be
used.
(Please refer to figures on Page
5)
Any dimensional deviations or
curves which may have bad
influence must be avoided.
Polarizer thickness Unit : mm When measurement function of the polarizer thickness is used : Max. 0.7
When measurement function of the polarizer thickness is not used : Max. 1.5
1’Substrate
(for FOG)
Material Glass (LCD)
Size Unit: mm Min. 27 (L) × 27 (W)
Max. 100 (L) × 100 (W)
t = Min. 0.02
There should not be any bend
or
wrinkles which may have bad
influence on vacuuming,
transportation and image
recognition.
•¨•@T est will be necessary with
actual substrate material for
the above confirmation.
The distance from the film
edge to the bonding center is
50 or less.
1”Substrate
(for COF)
Material Polyimide (FPC)
1’’’Substrate
pallet Size
Unit : mm252(L)•~190(W)Please refer to figures on Page 5 Size
Unit : mm
Width: 1.0 to 6.5
ACF laminating length : 3 to 68
Width can be adjusted within
the range between 1 to 6.5 mm. Quantity of
ACF heads
1 (or 2)Choice of
2 ACF heads is
optional.
Number of
ACF types 1 (or 2)
If 2 ACF heads is chosen,
laminating 2 kinds of ACF
is possible.
Locations of
ACF
lamination
1•`32/substrate
2ACF
Supplier Hitachi Chemical Sony Chemical s
Size
Unit: mm Min. 3.0 (L) × 1.0 (W)Max. 30 (L) × 5 (W)t = 0.35 to 0.95Regarding LSI which is smaller than 1.0mm, test will be
necessary with actual material for the confirmation.Quantity of LSI types
1 or 2
Refer to Note 3. on this page
Locations of LSI
1•`32/substrate Supply
orientation
Face-up or face-down
Tray 2 , 3 or 4 inch waffle tray can be
used. However, pallets
corresponding to tray sizes are required.Allowable clearance of LSI within a tray pocket:
Within 0.2 mm
3
LSI
(for COG,COF)Tray pallet size
Unit: mm
252(L) × 190 (W)
Please refer to figures on Page 5Size
Unit: mm
Min. 25 (L) ×20 (W)Max. 60 (L) ×60 (W)t = Min. 0.02
There should not be any bend or wrinkles which may have bad influence on vacuuming,transportation and image recognition.
•¨ Test will be necessary with actual material for the confirmation.
Length of bonding head is Max.60mm. Accordingly, the effective bonding length is 58mm.
Quantity of FPC types
1
Locations of FPC to be bonded 1•`32/substrate Supply orientation Face-up or face-down
3’
FPC
(for FOG)
Pallet size Unit: mm
252(L) × 190 (W)
Allowable clearance of FPC within a pallet pocket:Within 1.0 mm
Please refer to figures on Page 5
Note
1. Jig sets corresponding to substrate type and size are required.
2. In case of two-sided bonding, two passes are required.
(This machine is not equipped with the table that rotates by 90degrees.)
Please refer to figures on Page 5
3. In case of LSI bonding of 2 kinds, the following conditions are required. Also, special jig set corresponding to LSI length is required.
X 2.0 mm, and
X = ( L1 - L2 ) /2 + 1.8 mm
In case of T1
T2
X 2.0 mm
In case of ( T1 + 0.1mm ) < T2
The process below is possible. 1st product (1st pass)
2nd product (2nd pass)
The process below is not possible.
unit:mm
If FPC size is small, large-sized substrate can be used.
(Example)
Loading ACF laminating Pre-bonding Main
-bonding
Loading
90•‹rotation
90•‹rotation
Main-bonding
90•‹rotation
7mm or over (Required)
(Better)
3mm of any substance inside the pallet may be kept above the dotted line.
2-2. Bonding area and recommended marks
Allowable range
Application Items
COG FOG COF Bonding area (X)A Max.60 mm 55 mm 45 mm Bonding area (Y)
B Max.10 mm 10 mm 50 mm Substrate mark recognition area (X)
C Max.36 mm 36 mm 36 mm Substrate mark recognition area (Y)
D Max. 2 mm 2 mm 2 mm LSI/FPC mark recognition area (X)
E Max.30 mm 30 mm 30 mm LSI/FPC mark recognition area (Y)
F Max. 5 mm 5 mm 5 mm Substrate marks for bonding (outside of ACF application area, two black circles with white inside)
G Min.ƒÓ0.1 mm ƒÓ0.1 mm ƒÓ
0.1 mm LSI/FPC marks for bonding H Min.ƒÓ0.1 mm ƒÓ0.1 mm ƒÓ0.1 mm Substrate marks for transportation ‚h Min.ƒÓ0.5 mm ƒÓ0.5 mm ƒÓ0.5 mm ACF lamination area
K
Min.
0.4 mm
0.4 mm
-------------
*This is based on the assumptions that there shall not be any trouble resulting
from the dimensional accuracy of materials supplied by customer.
The substrate marks must be positioned within the area marked with slanting lines in the illustration under the following conditions.
l The substrate marks, which are in the form of •@a black circle with white inside and a diameter of “G”, are positioned in two places outside of the ACF application area within the above area.l There must be no dirt, scratches or foreign objects on the substrate surface, and there must be no chromatic changes in the view.
The FPC marks must be positioned within the area marked with slanting lines in the illustration under the following conditions.
l The FPC marks, which can either be a black circl with white inside or a white circle with black inside, both having a diameter of “H”, are positioned in two places.
l There must be no dirt, scratches or foreign object on the substrate surface, and there must be no chromatic changes in the view.
Substrate marks Y
errors from measurement should not
exist.
Note : The above features are applicable only when appropriate work components are used.
Work components should not cause problems during transfer, alignment or bonding.2-4. Operations and utilities
Installation
site Floor strength: 1000 kg/m2 or higher
Atmosphere Class 10,000 clean room
Environment Temperature: Room temperature (23±3°C)
Humidity: 60% RH ±10% (No condensation)
Vibration: There must be no severe vibration
that affects positioning.
These
environmental
conditions must be
met at least 4 hours
before the operation
start.
Operating conditions
Maintenance space Allow sufficient clearances around the equipment for operation and maintenance. (1 meter each to the front, rear, right and left of the equipment.)
Installation
site
Floor strength: 1000 kg/m2 or higher Atmosphere Class 10,000 clean room
Storage
conditions
Environment Temperature: Room temperature (23±3°C) Humidity: 30 to 80%RH (No condensation) Vibration: There must be no severe vibration
that adversely affects the
equipment.
Power requirements 1-phase, 220 V +/- 10% 60/50 Hz +/- 1 Hz or
3-phase, 220 V +/- 10% 60/50 Hz +/- 1 Hz
(Prepare a power source with 50A or less breaker
for safety)
10 KVA, grounded in accordance with all
relevant local ordinances and regulations (100
Ħgrounding resistance or lower).
Prepare a power source that produces no instant
stops or electrical noise.
Since the equipment uses many servomotors,
the leakage current level is comparatively high.
An earth leakage breaker with a sensitivity
current of 100 mA is mounted on the power
distribution board.
For safety, grounding with a 100Ħor lower
resistance must be performed.
If the voltage fluctuation range exceeds +10%,
the equipment may be damaged.
If the nominal power supply voltage exceeds the
above mentioned range, an optional step-down
transformer can be provided with some charges
on customer. Inform Toray of the voltage value
and the power transmission status (such as Ģ-
Y).
*Concerning any
power supply
requirements
other than those
noted to the left,
consult with Toray
in writing before
the specifications
are confirmed.
*If a step-down
transformer
is necessary,
Toray is to
prepare one with
some charges on
customer.
Air pressure source Dry air: 0.49 - 0.59 Mpa
Approx. 800 L/min. depending upon the air blow rate.
Utilities
Vacuum source Vacuum exhaust rate: 480 L/min.
Ultimate vacuum: – 80 kPa ( – 600 mmHg)
A vacuum source with a higher level than those
listed above must be prepared.
Vacuum pump is
optional.
Equipment dimensions (Without cleaning unit and excluding the signal
light and monitor)
Approx. 3423 (W) × 1753 (D) × 1550 (H)
Unit: mm
(Including the height of signal light and
monitor )
Approx. 3423 (W) × 1753 (D) × 1900 (H)
Unit: mm
These dimensions
do not include the
working space.
Equipment
weight Approx. 3000kg (Without cleaning unit)Cover and frame: 7.5Y9/1 (Munsel color Color
system), semi-gloss
PVC section: Clear (antistatic plate)2-5. Detailed specifications of each unit Substrate transfer unit
Loading unit
(Pallet type) 1 set Substrates are supplied from pallet.
Height of a pallet stack full of
substrates:
Max. 300mm
Height of an empty pallet stack:
Max. 200mm
Pallets full of
substrates are set
manually. Pallets,
when they become
empty, are unloaded
manually.
Loading unit
(Conveyor type)Conveyor length : 2000mm Optional Substrates are supplied manually.
Unloading unit (Pallet type)Substrates are supplied from pallet.
Height of an empty pallet stack:
Max. 300mm
Height of a pallet stack full of
substrates:
Max. 200mm
Optional
Empty pallets are set
manually. Pallets,
when they become full
of substrates, are
unloaded manually.
Unloading & Conveying
unit 1 set Overhang length of conveyor from
machine : 843mm
Substrates are
unloaded
manually.
Substrate vacuum jig 1 set Special design is required depending on
the substrate type and size.Only one kind of jig is included in the standard specifications.
Edge cleaning unit (Optional)
Base table
X/Y/Z/Į-axis table Substrate vacuum jig Special design is required depending on the substrate type and size.
Wiping cleaning part
Cleaning tape Wiping cloth : width 10 mm•~47 m
(Reel O.D : Max. ƒÓ140mm)
Recommended :
*Savina (Kanebo)
*Toraysee (Toray), etc.
Cleaning head Clamp Force : 4.9 to 19.6N (500•` 2000gf)
Adjustable
Solvent supplier
Supersonic wave air blow ACF laminating unit
Base table
X/Y/Z/Į-axis table 1 set
Substrate vacuum
jig 1 set Special design is required depending on
the substrate type and size.
Only one kind of jig is
included in the
standard
specifications.
Image processing
unit Optional Camera and light
source View: • 7.5 mm Optional
ACF laminating head (Choice of 2 heads is optional)
Constant heater 1 (or 2)Temperature setting : Room
temperature to 150°C
Pressure force9.8 to 196 N (1 to 20 kgf)
Pressurizing time Max. 30 sec.
Co-planarity
adjustment unit 1 (or 2)Manual adjustment by using screw
ACF transfer unit 1 (or 2)Stepping motor
ACF reel size 1 (or 2)Allowable O.D : Max. 125mm.
Half-cut unit 1 (or 2)Only the ACF is cut by the unit, leaving
the base tape uncut.
Peel-off roller 1 (or 2)
ACF laminating guide 1 (or 2)
ACF lamination check
sensor 1 (or 2)Photoelectric switch Pre-bonding unit
Base table X/Y/Z/Į-axis table 1 set
Substrate vacuum
jig 1 set Special design is required depending on
the substrate type and size.
Only one kind of jig is
included in the
standard
specifications.
Camera table
X/Y/Z-axis table 1 set
Image processing
unit 2 sets
Camera and light
source 2 sets View: • 1.2 mm
Bonding head Head elevator (Z) 1 set
Constant heater 1 set Temperature setting : Room temperature to 100°C
Heater face size : Max. 60mm•~6mm
Ceramic heater Temperature setting : Room
temperature to 350°C
Heater face size : Max. 60mm•~6mm
Optional
Pressure force19.6 to 196 N (2 to 20 kgf)
Accuracy: ±4.9 N (±0.5 kgf) Pressurizing time Max. 60 sec.
Co-planarity
adjustment unit 1 set Manual adjustment by using a micrometer.
LSI or FPC loading unit
Pallet stand 1 set LSI or FPC is supplied from pallet.
Height of a pallet stack full of LSI or
FPC:
Max. 300mm
Height of an empty pallet stack:
Max. 200mm
Pallets full of LSI or
FPC are set manually.
Pallets, when they
become empty, are
unloaded manually.
Pick-u p hand jig for LSI or FPC 1 set Special design is required depending on
type and size of LSI or FPC.
Only one kind of jig is
included in the
standard
specifications.
X/Y/Z/Į-Robot 1 set Image processing unit 1 set Camera and light
source 1 set
Slider 1 set Special design is required depending on
type and size of LSI or FPC.Only one kind of jig is included in the standard specifications.
Flip mechanism 2 sets Special design is required depending on
type and size of LSI or FPC.Only one kind of jig is included in the standard specifications.
Supply orientation of
LSI or FPC Face-u p or Face-d ownMain bonding unit
Base table X/Y/Z-axis table 1 set
Backup s tage 2 sets Material: Quartz
Substrate vacuum
jig 2 sets Special design is required depending on
the substrate type and size.
Only one kind of jig is
included in the
standard
specifications.
Camera and light
source View: approx. • 7.5 mm Optional
Backup heater (Constant)Temperature setting : Room
temperature to 150°C
Optional Bonding head
Head elevator (Z) 2 sets
Ceramic heater 2 sets Temperature setting : Room temperature to 350°C
Heater face size : Max. 60mm•~6mm
Pressure force19.6 to 490 N (2 to 50 kgf)
Accuracy: ±4.9 N (±0.5 kgf) Pressurizing time Max. 60 sec.
Co-planarity
adjustment unit 2 sets Manual adjustment by using a micrometer.
Cleaning tape feeder 1 set *Teflon tape for COG and COF Nitoflon (Nitto Denko)
Width 15 mm•~thickness 0.05mm•~30 m
Control unit
Controller 1 set
Touch panel monitor 1 set
Image processing unit
(for alignment) 1 set
CRT monitor
(for image processing) 1 set
Pocket console 1 set
Options
Dispenser Optional
Top cover Optional
HEPA filter Optional
Ionizer Optional2-6. Equipment engineering conditions
1)Jig sets corresponding to application or size of LCD, LSI or FPC are required.
Toray shall prepare the following jigs applied for only one kind of work component which will be used for acceptance test. Jigs for other work components, if required, shall be subject to additional cost on customer.
Unit Jigs to be prearranged Remarks
Substrate vacuum jigs In changing application (from COG, FOG to COF) or size of LCD.
Substrate transfer unit
FPC support jigs In changing application
(from COG, COF to FOG)
Edge cleaning unit Substrate vacuum jig In changing application
(COG, FOG to COF)
Substrate vacuum jig In changing application
(from COG, FOG to COF)
Backup stage or spacer In changing application
(from COG, FOG to COF) ACF laminating unit
Guide roller of ACF In changing ACF width
Heat tool attachment In changing size of LSI or FPC
FPC support jig In changing application
(from COG, COF to FOG)
Backup stage or spacer In changing application
(from COG, FOG to COF) Pre-bonding unit
Substrate vacuum jig In changing application
(from COG, FOG to COF)
Pickup jig In changing size of LSI or FPC
Vacuum jigs for slider In changing size of LSI or FPC
Trays and Pallets In changing size of LSI or FPC LSI/FPC loading unit
Vacuum jigs for flipping In changing size of LSI or FPC
Heat tool attachments In changing size of LSI or FPC
FPC support jigs In changing application
(from COG, COF to FOG)
Backup stages or spacers In changing application
(from COG, FOG to COF) Main bonding unit
Substrate vacuum jigs In changing application
(from COG, FOG to COF)
2) Clean condition of the equipment shall depend upon a clean room and the equipment topside
shall not be covered. Parts and components specifically required for clean room are not used
for the equipment.
3) In case of emergency, main power supply will be turned off. Restarting of the equipment becomes possible after eliminating a cause of the emergency stop and then closing
the operation door for which interlock system is working.
4) During pre-bonding, it is required to make sure that the ACF tape does not stick
to the heated tool.2-7. List of delivery items to customer
Items with asterisk only will be delivered to customer as standard delivery items.
Unit/component Quantity Remarks *Substrate loading unit (pallet type) 1 set
Substrate loading unit (conveyor type)Optional 1
Ionizer Optional 2*Substrate transfer unit 1 set
Edge cleaning unit Optional 3
Ionizer Optional *ACF laminating unit (1 ACF head) 1 set
ACF laminating unit (2 ACF heads)Optional
Alignment CCD camera Optional 4
Ionizer Optional *Pre-bonding unit 1 set
Ceramic heater Optional 5
Ionizer Optional *LSI/FPC loading unit 1 set
*Flip mechanism 2 sets
6
Ionizer Optional *Main bonding unit 1 set
Alignment CCD camera Optional
Backup heater Optional 7
Ionizer Optional
Substrate unloading unit (pallet type)Optional 8
*Substrate unloading unit (conveyor type) 1 set
9Vacuum pump Optional
10HEPA filter Optional
11Top cover Optional
*Transfer jig for large-sized LCD
(from 48mmX48mm to 130mmX130mm) 1 set
12
Transfer jig for small-sized LCD
(from 27mmX27mm to 48mmX48mm)Optional
13*LCD vacuum table
(ACF laminating, Pre-bonding, Main bonding) 1 set
14*LSI pick-up hand with rubber nozzle
(R3-34)
1 set
*Vacuum jig for flipping
(LSI : t = 0.35mm•`0.5mm)2 sets
Vacuum jig for flipping
(LSI : t = 0.5mm•`0.65mm)Optional
Vacuum jig for flipping
(LSI : t = 0.65mm•`0.8mm)Optional 15
Vacuum jig for flipping
(LSI : t = 0.8mm•`0.95mm)
Optional
16Special jigs for change-over to FOG
Model no: TBD Optional
17Special jigs for change-over to COF
Model no: TBD OptionalLSI pallet for 2 or 3 inch tray Optional 18
LSI pallet for 4 inch tray Optional
19LCD pallet
Model no: TBD Optional3. Division of responsibilities
3-1. Responsibilities belonging to TORAY
1) Design, manufacture of equipment and packing
2) Piping, wiring, and painting inside equipment.
3) Acceptance test runs and adjustments.
4) Submission of following documents
a. S pecifications for customer's approval, before order confirmation:
Regular paper 3 copies, 1 copy is for returning to Toray as proof of
approval
b. Documents, to be prepared before shipment:
l Drawings (Equipment overview, wiring diagrams, jigs etc.)
Regular paper 1 copy
l User’s m anual
Regular paper 2 copies
Dust-free paper 1 copy
l Maintenance manual
Regular paper 2 copies
Dust-free paper 1 copy
l List of recommended spare parts
Regular paper 1 copy
3-2. Responsibilities not belonging to TORAY
1) Formalities to competent authorities
2) Wiring works for the sections between the equipment and customer's operation panel
3) Design and installation of piping between the equipment and customer's facility
4) Utility supply works to the equipment.
5) Primary wiring works concerning installation of the equipment, and installation
works
including maintenance work, etc.
6) Preparation of machinery for on-site works (crane, fork-lift, etc.)
7) Condition settings and teaching for production
8) Preparation of spare parts and consumables
9) Shipping and overseas transportation
10) On-site installation
11) Adaptation to CE and UL requirements
12) Bonding quality
13) Matters other than those prescribed in the above
3-3. Customer’s supplies
1) Work components for use in on-site test run and adjustment : Min. 2000 sets
l LCD: Min. 1000 pcs (for COG application)
l LSI : Min. 1000 pcs (for COG application)
l LCD pallet :30 sets (for COG application)
l Chip tray: Quantity equivalent to that of LSIs (for COG application)
l ACF: 2 pcs. (over 20m/1pc) (for COG application)
l Teflon tape : 4 pcs (Nitoflon : Nitto Denko) 15mm X 0.05mm X 30m
* Customer is required to send to Toray the necessary number of work
components for use in adjustment of equipment, no later than one month
before the first day of Initial Acceptance Test.
* The operating efficiency can be checked only if the necessary number of
work components for use in adjustment has been prepared in time. If
they have not been prepared, the operating efficiency check is excluded
from the acceptance conditions.
2)Drawings of work components for the acceptance test
l LCD (for COG application)
l LSI (for COG application)
l L CD pallet (for COG application)
l•@LSI tray (for COG application)
* Customer i s required to send to Toray the drawings of work components
within a week after the order has been received to confirm the
specifications. It is to be noted that the cost of any modification of the
work components, done after the designing process has begun, shall be
additional charge to the customer.
3-4. Others
1) This specification has been prepared and the machine has been manufactured
based on JIS (Japanese Industrial Standards), TES (Toray Engineering
Standards) and Mechanical Equipment Safety Standards, and not based on any
safety standards outside Japan. Accordingly, a dditional cost for any alterations
or additions, if required, shall be borne by customer. Toray, however, shall be
prepared to pay attention to such modification needs which are understood as
caused by the difference s between Toray's standards (JIS, TES, etc.) and other
standards outside Japan, and Toray shall direct its best efforts to find some
practical solutions, with additional cost charged to customer.
2) Arrangements shall be made by customer so that Toray's supervisory work may
be carried out at the customer's site irrespective of existing facility conditions
and that on-site test runs and adjustment works may be performed
continuously without any period of interruption.
3) Customer's personnel in charge are also supposed to participate in the test runs and
adjustments, at all times from its outset.
4) All the costs related to work components to be used in on-site test run and
adjustment shall be borne by the customer.4. Acceptance conditions
When the acceptance test performed at Toray factory with customer personnel in
charge as witness, using one type of work components, result in a satisfactory
confirmation by customer of the equipment meeting acceptance conditions as
described in the following, the equipment will be shipped out of Toray factory. Also,
when it is confirmed that the equipment has been completely reassembled at the
customer's site and that it performs as it was in the initial acceptance test at Toray
factory, the final acceptance test at customer's site is considered complete.
The customer is responsible for the teaching for the different types of work
components. If customer requests that Toray do the teaching or supervisory work
for such different types of work components, the cost incurred will be additionally
charged.
The basic criterion for equipment acceptance is guaranteed mechanical accuracy.
If any problem should occur due to work component and the equipment
specifications consequently need to be modified, engineering cost associated with
the modification will be charged to the customer.
Responsibility shall not be borne by Toray for the products that will be
manufactured using the equipment. If customer requests that Toray engineers
supervise the customer's operation up until proper processing set-up, additional
cost will be charged.
4-1. Alignment accuracy
With one kind of work component for acceptance test, data shall be collected 125
times in verification mode program and specification accuracy shall be verified in
+/-3ƒÐ. With a view to eliminating any factor which could be caused by mark
errors and shifting on bonding, measurement will be repeated for the same
customer's work component without bonding.
4-2. Cycle time
Cycle time (component supply and replacement time excluded) shall be measured,
under process conditions as specified in the cycle time column of the clause 2-3.
on Equipment capability and with the work components used for the acceptance
test.
10 cycle tests are performed and their mean time is calculated. This mean time
value shall be the cycle time.
4-3. Operating efficiency check
In a single hour operation, the interruption rate must be within 5% from the
following calculation. The work component supply time and the interruption time
caused by a work component problem, however, are not included in the machine
interruption time.
Interruption rate (%) =
Machine interruption time – (Product component supply time + Interruption time caused by work component problem)
Actual operation time (1 hour) × 100
*If there are no work components in time for checking the above operating
efficiency, the operating efficiency check is excluded from the acceptance
conditions.
5. Warranty coverage
In case of technical trouble if and when occurring under proper operation
conducted in accordance with the User's manual, Toray warrant that remedial
actions be taken as prescribed in the following, provided that Toray shall be
relieved of responsibilities for any unpredicted damages caused by elements
beyond the control
of Toray after the delivery of the equipment to customer site.
5-1. Warranty period
Should there be any defects of the delivered equipment in design or workmanship,
obviously attributable to the responsibility of Toray, found within one (1) year or
within 3,000 hours of operation( if hour meter is provided), whichever comes first,
after delivery to customer, in spite of proper handling by customer in accordance
with the User's manual, Toray shall repair them or deliver substitutes for the
equipment
or parts, free of charge. Recycled articles and consumables, however, shall be
excluded from the warranty. Besides the above, Toray shall be relieved of
responsibilities for any damages caused by equipment shutdown and any
defective articles caused by equipment failure.
5-2. Supply of maintenance part
Maintenance parts, required to maintain the equipment’s performance and
functions, including compatible equivalents, shall be available for seven years
from the time when the equipment has been handed over to the customer.
5-3. Troubleshooting
As basic support for customer inquiries for any problems, communicating by
telephone or facsimile shall precede and then replacement parts
necessary for maintaining the mechanical functions and overall performance of
the equipment shall be sent to customer. If the problem cannot be solved by such
a basic support, Toray engineer will be dispatched to customer’s factory for
troubleshooting.
5-4. Limit of responsibility
No responsibility or liability shall be assumed for:
l any damage caused by the equipment falling or being dropped during
installation at the customer’s site, or by natural disasters or fire once the
equipment has been installed;
l the quality of products manufactured by the equipment;
l any damage caused by equipment stoppage or the production of defective
products due to a problem with the equipment;
l any loss resulting from a delay in equipment delivery;
l any damage, problem or accident resulting from wrongful use of the equipment
(refer to warnings and cautions in the Users manual), or from any operation not
stipulated in the manual;
l any modification performed without Toray written permission;
l any legal problem regarding the unauthorized re-sale, appropriation, or export
of the equipment, and maintenance required as a consequence of any of these
acts;
l any damage or loss caused to the customer related to third party owned
industrial property rights (regardless of country) of the equipment;
l any fault or accident resulting from improper storage or operation of the
equipment (conditions contradictory to those stated in the specifications);
l any alteration of equipment specifications or delivery date, which have not been
mutually confirmed by the customer and Toray at the time of Toray's order
acceptance;
l the contents of the “Limit of responsibility” and “Responsibilities not belonging
to Toray” sections of this specification document.
6. Handling
For the safe use of the equipment under appropriate conditions, the following
points are requested to be observed by customer.
1) Handler
Only persons who have attended and mastered the training course on proper
handling of the equipment, or who have acquired such skills from a person so
trained, are permitted to operate the equipment.
2) Management
To maintain proper performance and safety requirements, customer’s upkeep
of the equipment must be in accordance with the instructions noted in the
User's manual.
3)Other precautions
l In the event of an emergency stop, the power to moving parts, such as a
servomotor, is turned off. The equipment can be re-started once the cause
of the emergency stop has been remedied and all covers (with interlocks)
has been closed.
l Inappropriate teaching or maintenance work may lead to a dangerous
situation. It is requested that the customer read thoroughly and
understand fully all the contents of the User's manual before beginning
teaching or maintenance.
l Substrates must have no dimensional deviations or curvatures that could
adversely affect their transfer in the equipment.下载本文
